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10

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

TROUBLESHOOTING

SYMPTOM

PROBLEM

SOLUTION

Tool runs at normal 
speed but slows down 
under any load.

1. Motor parts worn.

2. Worn or sticking
    mechanism due to
    lack of lubricant.

1. Return to Clarke dealer
    for repair.
2. Drip air tool lubricating
    oil into air inlet. Allow oil
    to soak moving parts
    before using.

Tool runs slowly. Air flows 
weakly from exhaust.

1. Motor parts jammed
    with gum/dirt.

2. Air-line regulator in
    closed position.
3. General airflow
    blocked by dirt.

1. Examine inlet air filter for
    blockage. Drip a few
    drops of air tool lubricat-
    ing oil into air inlet.
2. Adjust in-line regulator to
    open position.
3. Operate tool in short
    bursts.

Tool will not run. Air flows 
freely from exhaust.

1. Motor vanes stuck
    due to buildup of
    foreign material.

1. Disconnect air supply
    and rotate tool assembly
    manually.
2. Try operating tool in
     short bursts.
3. Tap motor housing gently
    with a rubber mallet.
4. Drip a few drops of air
    tool lubricating oil into air
    inlet to soak moving
    parts.

Tool will not shut off.

1. Throttle O-rings 
    damaged or ill-fitting
    in seat.

1. Return to Clarke dealer
    for repair.

Summary of Contents for CAT 89

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC0315 STRAIGHT DIE GRINDER MODEL NO CAT36B CAT89 CAT98 PART NO 3110436 3110845 3110854...

Page 2: ...orward to your purchase giving you long and satisfactory service GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your re...

Page 3: ...nd balance at all times 5 Never use oxygen CO2 combustible gasses or any bottled gas as a source of power for this tool This product should only be used with a suitably rated compressed air supply 6 D...

Page 4: ...laced 21 This tool vibrates with use Vibration may be harmful to your hands or arms Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before resuming use USE OF T...

Page 5: ...89 Die Grinder together with the accessories shown When opening the case for the first time check against the following list that all the items are present Any damage or deficiency should be reported...

Page 6: ...to be increased The air hose must be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will...

Page 7: ...Rectify any found before proceeding PTFE tape may be helpful for sealing threaded connections 6 Your air tool is now ready for use You can fit a whip hose with a quick fit coupling if required availa...

Page 8: ...INDER 1 Use your thumb to slide the throttle locking lever forward while squeezing the trigger against the body of the tool 2 Do not use excess pressure on the grinding stone as this will shorten its...

Page 9: ...sed disconnect the air supply hose from the tool STORAGE If the tool is to be stored or is idle for longer than 24 hours run a few drops of Clarke air line oil into the air inlet and run the tool for...

Page 10: ...ir line regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for blockage Drip a few drops of air tool lubricat ing oil into air inlet 2 Adjust in line regulator t...

Page 11: ...ushing out the tool with gum solvent or oil or failing this the motor may require dismantling This is better left to your Clarke dealer SERVICE AND REPAIR 1 If the tool runs erratically or becomes ine...

Page 12: ...range of airline accessories is available including filter regulators lubricators high pressure hoses 5 to 50 metres etc Contact your Clarke dealer or Clarke International Service Department for furth...

Page 13: ...ing 2 Double ended Spanner 18 Motor Housing 3 Collet Nut 19 Valve Screw 4 Collet 20 O Ring 5 Housing Cap 21 O Ring 6 Retainer 22 Air Regulator 7 Spindle 23 Spring 8 n a 24 O Ring 9 Ball Bearing 25 Thr...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 16: ......

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