Clarke CAG120 Operating & Maintenance Instructions Download Page 4

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Always

 

 keep work area clean and clear.

Cluttered areas and benches invite
accidents.

Always 

wear proper apparel. Loose

clothing or jewellery may get caught in
moving parts. Wear protective hair
covering to contain long hair.

Always

 

handle equipment with care. Do

Not carry the tool by its’ electric cable,
or yank the cable to disconnect it from

the power supply.

Always

 

ensure the switch is OFF before

plugging in to mains. This will ensure the
equipment does not start accidentally.

Always

 

follow the maintenance instructions.

Keep tools clean and maintained for the best
and safest performance.

Never 

 

force the tool. It will do a better

and safer job at the rate for which it  was
designed.

Never  

operate equipment while under

the influence of Drugs, Alcohol or any
Medication.

Do Not

 overreach. Keep your proper

footing/balance at all times. For best
footing wear rubber soled footwear.
Keep floor clear of oil, scrap wood, etc.

Only Use

 recommended accessories. The

use of improper accessories could be
hazardous

WARNING:

 As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked or

ignored, personal injury to the operator or damage to property, may result.

Keep children away when using Power Tools.

Eye protection manufactured to the current European Safety Standard
should be worn when using Power Tools.

For Your Own Safety

Always 

 

  check for damage before using

the tool. Any damaged part should be
checked to ensure that it will operate
properly and perform its intended
function. Check for alignment of moving
parts, breakage of parts, mountings and
any other condition that may affect the
tools’ operation. Any damage should be
properly repaired or the part replaced.

If in doubt Do Not use the tool. Consult
your local dealer.

Always

 ensure that adequate lighting is

available. A minimum intensity of 300 lux
should be provided. Ensure that lighting
is placed so that you will not be working
in your own shadow.

Always

 

wear safety goggles

manufactured to the latest European
Safety Standards, everyday eyeglasses
do not have impact resistant lenses, they
are NOT safety glasses.

Always

 

use a face or dust mask if

operation is particularly dusty.

Always

 disconnect the tool from the

power supply before servicing and when
changing accessories.

Always 

use in a suitable environment. Don’t

use power tools in damp or wet locations or
expose them to rain. Keep your work area
well illuminated. Do Not use in explosive
atmosphere.(i.e near flamable liquids etc.).

General Safety Precautions : For Power Tools

 3

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 8

Maintenance

IMPORTANT!  Ensure that the grinder is disconnected from the power supply before

carrying out any maintenance.

Always inspect the tool before use, and ensure it is in top condition.

Ensure all air vents are clear, use compressed air to clean the tool where possible.
(Always wear protective goggles when cleaning with compressed air).

Check the power cable to ensure it is sound and not damaged in any way.

Ensure the grinding wheel or cutting disc is perfectly sound and free from cracks or
damage in any way.

After every 50 hours  of use the motors carbon brushes need to be checked and
renewed if nessessary

Before Each Use

After Every 50 Hours of use

 

1

Unscrew theBrush end Caps, shown at 6, Fig 1.

 

2

Withdraw the brush assembly

 

2

If the brush is worn (less than 6mm left, see 

(C)

) then

replace the brush assembly by clipping a new one
into place. Replace the Caps and secure



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Summary of Contents for CAG120

Page 1: ...0402 Operating Maintenance Instructions 4 115mm ANGLE GRINDER Part Number 6470120 Model CAG120 Operating Maintenance Instructions ...

Page 2: ...inder call the Clarke Helpline on 020 8988 7400 Press 1 for Parts 2 for Technical Assistance 10 Spare Parts Diagram fig 3 No Description Part No 1 Outer Flange HT120035 2 Grinding Disc See Below 3 Inner Flange HT120033 4 Disc Guard HT120032 5 Brush Cap HT120045 6 Handle HT120018 7 Peg Spanner HT120058 Carbon Brush HT120044 Spare Parts List Recommended Grinding Wheels Cutting Discs Clarke Accessori...

Page 3: ... set up and use 9 Troubleshooting Problem Possible Cause Remedy Tool will not operate 1 No supply 1 Check supply and rectify where necessary 2 Switch is faulty 2 Consult your Clarke dealer 3 Brushes badly worn 3 Check and replace if necessary 4 Fuse blown 4 Check and replace if necessary If condition persists consult your dealer 5 Motor faulty 5 Consult your Clarke dealer Motor runs but disc 1 Fla...

Page 4: ...moving parts breakage of parts mountings and any other condition that may affect the tools operation Any damage should be properly repaired or the part replaced If in doubt Do Not use the tool Consult your local dealer Always ensure that adequate lighting is available A minimum intensity of 300 lux should be provided Ensure that lighting is placed so that you will not be working in your own shadow...

Page 5: ...guard becomes damaged it should be replaced Never use the tool in a confined space which may limit body movement Use only wheels discs designed for their specific function see page 10 Beware of flying sparks Hold the grinder at an angle of 15 30O to the workpiece surface as shown in figure 2 7 Unscrew and remove the outer flange If it is tight lock the spindle by pressing the Spindle Lock button a...

Page 6: ...ins lead should be wired up in accordance with the following colour code IMPORTANT The wires in the mains lead are coloured in accordance with the following code Blue Neutral Brown Live As the colours of the flexible cord of this appliance may not correspond with the coloured markings identifying terminals in your plug proceed as follows Connect BROWN coloured cord to plug terminal marked with a l...

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