Clarke CAG120 Operating & Maintenance Instructions Download Page 3

 2

Contents

Guarantee

........................................................................................................ 2

Features  and Use

............................................................................................ 2

For your Own Safety

........................................................................................ 3

General Safety Precautions : For Power Tools

............................................. 3

Safety Precautions : For Angle Grinders

....................................................... 4

Electrical Connections

................................................................................... 5

Overview of your Angle Grinder

................................................................... 6

Mounting the Grinding Wheel / Cutting Disc

.............................................. 7

Maintenance

................................................................................................... 8

Troubleshooting

............................................................................................... 9

Specifications

.................................................................................................. 9

Spare Parts Diagram

....................................................................................... 10

Spare Parts List

................................................................................................. 10

Recommended Grinding Wheels / Cutting Discs

...................................... 10

Thank you for purchasing this Clarke Angle Grinder. Before putting to use, please
read these instructions carefully. This is for your own safety and that of others around
you, and to help you achieve long and trouble free service from the Grinder.

Guarantee

This product is guaranteed against faults in manufacture for 12 months from
purchase date. Keep your receipt as proof of purchase.
 This guarantee is invalid if the product has been abused or tampered with in any
way, or not used for the purpose for which it is intended. The reason for return
must be clearly stated. This guarantee does not affect your statutory rights.

Features and Use

This Angle grinder is a hand held power tool that uses abrasive disks to grind metals
or masonry. It is intended for D.I.Y use only. The grinder features an adjustable
guard, a spindle lock and removable handle grip that make it easy to set up and
use.

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Troubleshooting

Problem

Possible Cause

Remedy

Tool will not operate

1. No supply

1. Check supply and rectify

where necessary.

2. Switch is faulty

2. Consult your Clarke dealer

3. Brushes badly worn

3. Check and replace if necessary

4. Fuse blown

4. Check and replace if necessary

If condition persists, consult your
dealer

5. Motor faulty

5. Consult your Clarke dealer.

Motor runs but disc

1. Flange nut not tight

1. Tighten flange nut

does not turn

2. Gear shaft or key

2. Consult your Clarke dealer

broken

Heavy internal

1. Faulty motor

1. Consult your Clarke dealer

sparking

2. Badly worn brushes

2. Renew brushes (see p.8)

Motor gets hot

1. Work load too heavy

1. Reduce force applied to tool

2. Low supply voltage

2. Ensure supply voltage is correct.

If extension cable is used, ensure

it is of the correct value,

and is

fully unreeled

Excessive vibration

1. Disc not mounted

1. Check and rectify

correctly or is damaged

2. Bearings worn

2. Consult your Clarke dealer

Specification

Model No ................................................................. CAG 120

Part No ..................................................................... 6470120

Supply Voltage ........................................................ 230 V AC, 50 Hz, 1 Phase

Fuse Rating ............................................................... 13A

Insulation Class ........................................................ E

No Load Speed ....................................................... 11,000 RPM

Maximum  Cutting Wheel Diameter ..................... 115mm

Cutting Wheel Bore ................................................ 22mm

Drive Spindle Thread ............................................... M14

Tool Weight ............................................................... 2.5kg

Please note that the details and specifications contained herein are correct at the time of going

to print. However CLARKE International reserve the right to change specifications at any time

without prior notice. Always consult the machines data plate

Summary of Contents for CAG120

Page 1: ...0402 Operating Maintenance Instructions 4 115mm ANGLE GRINDER Part Number 6470120 Model CAG120 Operating Maintenance Instructions ...

Page 2: ...inder call the Clarke Helpline on 020 8988 7400 Press 1 for Parts 2 for Technical Assistance 10 Spare Parts Diagram fig 3 No Description Part No 1 Outer Flange HT120035 2 Grinding Disc See Below 3 Inner Flange HT120033 4 Disc Guard HT120032 5 Brush Cap HT120045 6 Handle HT120018 7 Peg Spanner HT120058 Carbon Brush HT120044 Spare Parts List Recommended Grinding Wheels Cutting Discs Clarke Accessori...

Page 3: ... set up and use 9 Troubleshooting Problem Possible Cause Remedy Tool will not operate 1 No supply 1 Check supply and rectify where necessary 2 Switch is faulty 2 Consult your Clarke dealer 3 Brushes badly worn 3 Check and replace if necessary 4 Fuse blown 4 Check and replace if necessary If condition persists consult your dealer 5 Motor faulty 5 Consult your Clarke dealer Motor runs but disc 1 Fla...

Page 4: ...moving parts breakage of parts mountings and any other condition that may affect the tools operation Any damage should be properly repaired or the part replaced If in doubt Do Not use the tool Consult your local dealer Always ensure that adequate lighting is available A minimum intensity of 300 lux should be provided Ensure that lighting is placed so that you will not be working in your own shadow...

Page 5: ...guard becomes damaged it should be replaced Never use the tool in a confined space which may limit body movement Use only wheels discs designed for their specific function see page 10 Beware of flying sparks Hold the grinder at an angle of 15 30O to the workpiece surface as shown in figure 2 7 Unscrew and remove the outer flange If it is tight lock the spindle by pressing the Spindle Lock button a...

Page 6: ...ins lead should be wired up in accordance with the following colour code IMPORTANT The wires in the mains lead are coloured in accordance with the following code Blue Neutral Brown Live As the colours of the flexible cord of this appliance may not correspond with the coloured markings identifying terminals in your plug proceed as follows Connect BROWN coloured cord to plug terminal marked with a l...

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