Clarke BC520N Operating Instructions Manual Download Page 8

Notes on charging procedure.

*

A complete charge is best done slowly in order to protect your battery, so we
recommend the MIN setting as described above.

A complete charge may take up to 10 hours.

If a low amperage reading (2 amps or less) is seen on the gauge at either the
MIN or MAX setting. This may indicate that the battery is either (a) already fully
charged or (b) at the end of its useful life and in need of replacement.

Do not charge the battery for longer than is necessary.

Warning - Never attempt to re-charge non-rechargeable batteries.

PROCEDURE FOR ENGINE STARTING

NOTE: We recommend that before attempting to boost start, you charge the
battery for 10-15 minutes. This will improve the chance of  a first time start, particularly
with bigger engines. When the battery is completely flat, you must charge the
battery for 10-15 minutes before attempting to start, otherwise you may cause
damage to the vehicle electronic systems.

a.

Check that the ON/OFF switch is in the OFF position.

b.

Connect the cables as for normal charging - see para c and d, page 6.

c.

Check that the CHARGE/BOOST START switch is in the CHARGE position.

d.

Switch the ON/OFF switch to the ON position.

e)

Turn the key in the vehicle’s ignition to ‘START’, and get an assistant to switch the
CHARGE/BOOST START switch to BOOST START position.

I

MPORTANT: If the engine fails to start almost immediately, you MUST return the

CHARGE/BOOST START switch to CHARGE position after a maximum period
according to the BOOST START DUTY CYCLE - shown in ‘Specifications’ on page 2.
i.e 5 seconds ON, followed by a period of 20 seconds before retrying, in the case
of BC120N, or 10 secs ON followed by 30secs before retrying - BC320E
Failure to do this could damage some vehicle electronic equipment, the battery,
and possibly the Start ‘N’ Charge unit which may invalidate your guarantee.

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THERMAL OVERLOAD

These Booster/Chargers are provided with a Thermal Overload cut-out.

Should the Duty Cycle be exceeded, or should the unit overheat for any reason,
the thermal overload will intervene, shutting down the system.

If this occurs, wait for 15 - 20 minutes, depending upon ambient temperature,
beforeattempting to reuse.

Models BC320E and BC520N are provided with an amber indicator lamp, on the
top panel, which will illuminate when the Overload has intervened. It will extinguish
once it has reset and the unit is ready for use once again.

Summary of Contents for BC520N

Page 1: ...OPERATING INSTRUCTIONS 1106 BATTERY BOOSTERS CHARGERS BC120N BC130N BC210N BC320E BC410E BC520N BATTERY BOOSTERS CHARGERS...

Page 2: ...120N 130N 210N 320E 410E 520N MAX CHARGE AMPS 15 15 25 35 35 50 MAX BOOST AMPS 120 120 200 310 400 510 BOOST CHARGE VOLTS 12 12 12 24 12 24 12 24 12 24 BOOST START DUTY CYCLE Max 5 secs ON Max 3 secs...

Page 3: ...d trouble free service GUARANTEE This product is guaranteed against faults in manufacture for 12 months from date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if...

Page 4: ...ndations 4 Battery acid is highly corrosive If spillage occurs wipe off immediately and wash copiously with water Particularly avoid contact with the eyes 5 When charging is completed ensure that the...

Page 5: ...the following code GREEN AND YELLOW EARTH E BLUE NEUTRAL N BROWN LIVE L As the colours of the flexible cord of this appliance may not correspond with the coloured markings identifying terminals in you...

Page 6: ...ter control of charge rates as displayed on the Ammeter The main fuse is mounted on the front panel as shown except for Model BC130 which has the fuse mounted on the back panel Larger models have a Th...

Page 7: ...he build up of dangerous gases within the battery f Switch the CHARGE BOOST START switch to the CHARGE position NOTE For those chargers provided with a Power setting switch models BC320N BC410E and BC...

Page 8: ...witch is in the CHARGE position d Switch the ON OFF switch to the ON position e Turn the key in the vehicle s ignition to START and get an assistant to switch the CHARGE BOOST START switch to BOOST ST...

Page 9: ...r 20A Cable Clamp Input Cable W U K Plug Fuse 13A Fuse Holder Box Kit Fuse 80A Lower Panel Thermostat 1001 I0A Transformer 230v 40x50 Clamps 60A Black Cable 10 Sqmm Mt 1 6 W Clamp 60 Red Cable 10 Sqmm...

Page 10: ...mmeter 20A Frame Rectifier 4 Diodes Fuse Holder Transformer 230V Input Cable W U K Plug Fuse 13A Cable Clamp Black Cable 4 Sqmm 1 6m R60A Clamps 60A Red Cable 4 Sqmm 1 6m Rear Panel Fuse 80A 1 EM33705...

Page 11: ...ver Panel Handle Cable Clamp Input Cable W Plug Fuse 13A Fuse Holder Box Kit Fuse 100A Clamps 60A Black Cable W Clamp Complete Red Handwheel Red Cable 10mmsq 60A Lower Panel Transformer Complete 1 EM2...

Page 12: ...0220014 08 Lower Panel 1 EM33700076 09 Cable W Clamp 1 EM43200042 10 Clamps 120A 1 EM04600067 11 Cable I0sqmm 1 EM43200041 12 Handle 1 EM33725016 13 Wheel D 125 2 EM21625006 14 Wheels axle D 16 1 EM55...

Page 13: ...Green Switch Current Switch Ammeter 30A Cable Clamp Input Cable Black Cable Red Cable Clamps 120A Black Connector Transformer Fuse Holder Box Fuse 75A Small Fuse Cover 1 EM33705007 1 EM21600004 1 EM33...

Page 14: ...BC520N PARTS LIST AND DIAGRAM 14 14 14 14 14...

Page 15: ...Red Cable 16 Sqmm Mt 2 5 Handle Wheel D125 Wheels Axle Control Panel 6 Lobes Handwheel D 40 Fuse 200A Small Fuse Cover Ammeter 50A Insulating French Washers Cable Clamp D 10 Screw Front Panel Upper P...

Page 16: ...WIRING DIAGRAMS BC120N BC130N 16 16 16 16 16...

Page 17: ...BC210N BC320E WIRING DIAGRAMS 17 17 17 17 17...

Page 18: ...BC410E BC520N WIRING DIAGRAMS 18 18 18 18 18...

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