Clarke BC520N Operating Instructions Manual Download Page 7

PROCEDURE FOR NORMAL CHARGING

NOTE: Before charging or boosting, ensure that, where applicable, the cells are
filled with electrolyte to the correct level, by adding distilled water.

a.

When charging a car battery in situ, we recommend that the non earthed
lead on the battery is disconnected prior to charging (On most vehicles, this
would be the RED, Positive lead - but check the vehicle handbook if you are
unsure).

This precaution is necessary as it is possible that damage could occur to any
electronically controlled system fitted to the vehicle, such as engine
management system, anti-theft alarm, alternator etc.

b.

Check that the ON/OFF switch on the unit is in the OFF position.

c.

For 12V/24V chargers, connect the RED, positive lead to either the 12V or
24V output on the charger, as appropriate.

d.

Connect the appropriate clamp to the unearthed battery terminal. On most
modern cars this is the RED, positive clamp connected to the RED, positive
terminal of the battery, but check your handbook if unsure. Then connect
the other clamp to the chassis (or a suitable engine bolt) away from the battery
and fuel line.

e.

Remove the battery filler caps, where applicable, during charging, in order
to prevent the build up of dangerous gases within the battery.

f.

Switch the CHARGE/BOOST START switch to the CHARGE position.

NOTE: For those chargers provided with a Power setting switch (models BC320N,
BC410E and BC520N), set the switch to position ‘1’

g.

Set the MIN (minimum charge) MAX (maximum charge) switch to the MIN
position. This is suitable for charging most normal car batteries (having an
ampere hour rating of approximately 40 A.H.).

h.

Switch the ON/OFF switch to ON, and charging will commence. Adjustments
may be made to the charging rate by switching to MAX, and on larger models
by also switching the Power Setting switch to the 1 or 2 position as appropriate.
i.e. 4 charging rates are possible - MIN-1, MIN-2, MAX-1 and MAX-2.

i.

Keep the battery on charge until the Ammeter gauge reads zero (or 0-2
amps) or has stopped moving down. Then switch off at the machine.

j.

ALWAYS disconnect in the following order - 1. Supply, 2. Chassis/Earth
conductor and 3. Battery Conductor.

WARNING

If the fixed positive lead and the fixed negative lead are connected to the
wrong terminals, then a flash will occur when the 2nd. clamp is attached.
Damage to the charging unit and the battery will be avoided as your START N
CHARGE is fitted with a polarity protection feature. It will however be necessary
to replace the internal fuse. Remove the black plastic cover on the front panel
(marked fuse) and replace the burnt fuse.

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Summary of Contents for BC520N

Page 1: ...OPERATING INSTRUCTIONS 1106 BATTERY BOOSTERS CHARGERS BC120N BC130N BC210N BC320E BC410E BC520N BATTERY BOOSTERS CHARGERS...

Page 2: ...120N 130N 210N 320E 410E 520N MAX CHARGE AMPS 15 15 25 35 35 50 MAX BOOST AMPS 120 120 200 310 400 510 BOOST CHARGE VOLTS 12 12 12 24 12 24 12 24 12 24 BOOST START DUTY CYCLE Max 5 secs ON Max 3 secs...

Page 3: ...d trouble free service GUARANTEE This product is guaranteed against faults in manufacture for 12 months from date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if...

Page 4: ...ndations 4 Battery acid is highly corrosive If spillage occurs wipe off immediately and wash copiously with water Particularly avoid contact with the eyes 5 When charging is completed ensure that the...

Page 5: ...the following code GREEN AND YELLOW EARTH E BLUE NEUTRAL N BROWN LIVE L As the colours of the flexible cord of this appliance may not correspond with the coloured markings identifying terminals in you...

Page 6: ...ter control of charge rates as displayed on the Ammeter The main fuse is mounted on the front panel as shown except for Model BC130 which has the fuse mounted on the back panel Larger models have a Th...

Page 7: ...he build up of dangerous gases within the battery f Switch the CHARGE BOOST START switch to the CHARGE position NOTE For those chargers provided with a Power setting switch models BC320N BC410E and BC...

Page 8: ...witch is in the CHARGE position d Switch the ON OFF switch to the ON position e Turn the key in the vehicle s ignition to START and get an assistant to switch the CHARGE BOOST START switch to BOOST ST...

Page 9: ...r 20A Cable Clamp Input Cable W U K Plug Fuse 13A Fuse Holder Box Kit Fuse 80A Lower Panel Thermostat 1001 I0A Transformer 230v 40x50 Clamps 60A Black Cable 10 Sqmm Mt 1 6 W Clamp 60 Red Cable 10 Sqmm...

Page 10: ...mmeter 20A Frame Rectifier 4 Diodes Fuse Holder Transformer 230V Input Cable W U K Plug Fuse 13A Cable Clamp Black Cable 4 Sqmm 1 6m R60A Clamps 60A Red Cable 4 Sqmm 1 6m Rear Panel Fuse 80A 1 EM33705...

Page 11: ...ver Panel Handle Cable Clamp Input Cable W Plug Fuse 13A Fuse Holder Box Kit Fuse 100A Clamps 60A Black Cable W Clamp Complete Red Handwheel Red Cable 10mmsq 60A Lower Panel Transformer Complete 1 EM2...

Page 12: ...0220014 08 Lower Panel 1 EM33700076 09 Cable W Clamp 1 EM43200042 10 Clamps 120A 1 EM04600067 11 Cable I0sqmm 1 EM43200041 12 Handle 1 EM33725016 13 Wheel D 125 2 EM21625006 14 Wheels axle D 16 1 EM55...

Page 13: ...Green Switch Current Switch Ammeter 30A Cable Clamp Input Cable Black Cable Red Cable Clamps 120A Black Connector Transformer Fuse Holder Box Fuse 75A Small Fuse Cover 1 EM33705007 1 EM21600004 1 EM33...

Page 14: ...BC520N PARTS LIST AND DIAGRAM 14 14 14 14 14...

Page 15: ...Red Cable 16 Sqmm Mt 2 5 Handle Wheel D125 Wheels Axle Control Panel 6 Lobes Handwheel D 40 Fuse 200A Small Fuse Cover Ammeter 50A Insulating French Washers Cable Clamp D 10 Screw Front Panel Upper P...

Page 16: ...WIRING DIAGRAMS BC120N BC130N 16 16 16 16 16...

Page 17: ...BC210N BC320E WIRING DIAGRAMS 17 17 17 17 17...

Page 18: ...BC410E BC520N WIRING DIAGRAMS 18 18 18 18 18...

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