Clarke BC 700 Operating And Maintenance Instructions Manual Download Page 6

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NORMAL

The BC 700 is provided with a PCB which allows the constant control on the output voltage of
the  electromechanical  battery  chargers  during  the  boost  start.  Through  this  system  it  is
possible  to  avoid  damages  to  the  electronic  devices  of  the  new  generation  vehicles  when
the boost start reaches its voltage peak.

We recommend, that before attempting to boost start, you “fast charge” the battery for 10-15
minutes. This will improve the chance of a first time start, particularly with big engines.

When the battery is completely flat, you must “fast charge” the battery before attempting to
start, otherwise you may cause damage to the vehicles’ electronic system.

(a) Ensure that the Charging Controller is in the “O” (OFF) position.

(b) Connect  the  cables  as  for  normal  charging.

(c) Turn the Charging Controller switch (item 1) clockwise to the “CPS” position ( “START”

position for starting without CPS system) and hold, for a few seconds only, before
attempting to start the engine in the normal way.

The CPS PCB activates the battery charger/starter so as to give to the starter enough current
for the time necessary to start the machine motor. This CPS PCB in fact controls the boosting
current supply and when it recognizes the current need, it automatically activates the Boost
start function. For the same principle when the battery voltage reaches (at the battery end) the
safety values, the boost function automatically stops. On full batteries (charged) the battery
charger / starter does not even work at boost function.

Should starting prove to be at all difficult, it is recommended that you charge the battery at 20
Amps for 10-15 minutes before further attempts at BOOST starting.

If in doubt consult vehicle handbook or manufacturer.

IMPORTANT:

1.

If the fixed positive lead and the fixed negative lead are connected to the wrong terminals,
then a flash will occur when the 2

nd

 clamp is attached.

Damage to the charging unit and the battery will be avoided as your Clarke START ‘N
CHARGE  is  fitted  with  a  polarity  protection  feature.  It  will  however  be  necessary  to
replace the internal fuse. Remove the cover plate at the back of the unit (marked fuse)
and replace the burnt fuse with an exact replacement.

PROCEDURE  FOR  ENGINE  STARTING

The boost start function with remote control is replaced on the Autostar models by the boost

start through CPS.

Summary of Contents for BC 700

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS MODEL No BC 700 Part No 6260025 BATTERY BOOSTER CHARGER...

Page 2: ...CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is fo...

Page 3: ...arging in situ To stop charging boosting turn the Charging Controller to the O OFF position and then disconnect the chassis lead and battery lead in that order 4 To prevent battery overheating and con...

Page 4: ...connection is done through an isolator it is recommended that you consult a qualified electrician Under no circumstances must this equipment be connected to a standard 230 Volt 1 phase supply i e thro...

Page 5: ...nd including paragraph c 2 Turn the timer control knob 1 clockwise to the desired charging time setting 3 Switch ON the Charging Controller 6 to fast position 4 Turn the current controller 8 clockwise...

Page 6: ...nough current for the time necessary to start the machine motor This CPS PCB in fact controls the boosting current supply and when it recognizes the current need it automatically activates the Boost s...

Page 7: ...a self protecting device and normal operation can be resumed after a period of several minutes as soon as the unit resets itself 2 This battery charger is designed to charge either 12V or 24V lead ac...

Page 8: ...EM44140001 Housing Assembly EM33700711 Red Charging Cable 25mm 3 m EM43200020 Black Charging Cable 25mm 3 m EM43200021 CPS Control P C Board EM22700016 Complete Thermostat 100 EM04600113 Upper Panel...

Page 9: ...9 PARTS DRAWING...

Page 10: ...10 WIRING DIAGRAM...

Page 11: ...X 020 8558 3622 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com PARTS AND SERVICE CONTACTS SPECIFICATIONS Supply voltage ac 400 230V 3 Phase Fuse Ratin...

Page 12: ...COD 77610686...

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