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7.

The Pressure Switch should not require adjustment.  This is an automatic device
and has been pre-set at the factory to stop the motor when the pressure in
the receiver reaches its maximum (115 psi), and to start it again when the
pressure in the receiver falls to the minimum precept value.  This operation is
completely automatic and does not affect the spraying process in any way.

NOTE:
If the machine pumps continuously without cutting-out then the compressor
is too small for the application/tool being used, and damage to the
machine may result.

8

1.

Press the ON/OFF switch to the off ‘O’ position.

NEVER USE THE MAINS SWITCH TO STOP THE MOTOR.

2.

IMPORTANT!...... ALWAYS

 depress equipment trigger (spraygun) to release air

from the hose and compressor 

BEFORE 

disconnecting from the machine.

3.

Switch off and disconnect from the mains supply.

SHUTTING DOWN THE COMPRESSOR

MAINTENANCE

Fig. 9

3.

After the first 50 hours use, replace the
oil completely (use Clarke SAE 40
compressor oil) and then, after every 100
hours.  To empty the oil from the
machine, remove the screw on the front
of the crankcase cover (fig.7).

4.

Every 50 hours use, remove the black
plastic air filter (fig.8), then unclip the
back cover.

Remove the filter and wash it in clean
soapy water. Allow to dry completely
before reassembling. Renew the filter if
it is badly contaminated or damaged in
any way.

5)

At least once a week drain the
condensate from the receiver by
unscrewing the drain plug underneath
the air receiver (fig.9).

NOTE: If the compressor is used on a daily
basis, then the tank should be drained before
each use.

6)

In the event of an air leak follow the
procedure below:

Load compressor to maximum pressure

Unplug the compressor

With a brush and soapy water wet all
‘screwed’ connections

Any leaks will show through the
formation of air bubbles

NEVER UNSCREW A CONNECTION WHILE THE
RECEIVER TANK IS UNDER PRESSURE...ALWAYS
MAKE CERTAIN THAT THE TANK HAS FIRST
BEEN EMPTIED.

1.

After the first 5 hours of running the compressor, check the cylinder head bolts
and motor housing, screws and re-tighten if any have worked loose.

2.

Check the oil level every time you start working and top-up if necessary (use
Clarke SAE 40 compressor oil).

Fig. 7

Fig.8

9

Summary of Contents for AIR PIONEER 100

Page 1: ...0104 PIONEER 100 AIR COMPRESSOR PIONEER 100 AIR COMPRESSOR OPERATING MAINTENANCE INSTRUCTIONS...

Page 2: ...5 5kgs Part Number 230V 2320033 110V 2320035 Duty Cycle S1 at 7bar Please note that the details and specifications contained herein are correct at the time of going to print However CLARKE Internation...

Page 3: ...ed or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned without prior permission This...

Page 4: ...sconnected from the mains supply BEFORE carrying out any maintenance DO NOT leave pressure in the receiver overnight or when transporting DO NOT adjust or tamper with the safety valves The maximum pre...

Page 5: ...ent must be approved to BS1362 We recommend that this machine is connected to the mains supply via a Residual Current Device RCD If in any doubt DO NOT attempt any connections or repairs yourself Cons...

Page 6: ...and squirt a few drops of commonly available light oil 3 in 1 or similar into the cylinder head 3 Screw on the air intake filter fig 4 Fig 2 Fig 1 Fig 4 Fig 3 PREPARATION FOR USE Check the oil level i...

Page 7: ...o not exceed 50 psi unless following paint manufacturer s instructions If other attachments are used for example a tyre inflating gauge staple gun paraffin gun etc it may be necessary to set the opera...

Page 8: ...s To empty the oil from the machine remove the screw on the front of the crankcase cover fig 7 4 Every 50 hours use remove the black plastic air filter fig 8 then unclip the back cover Remove the filt...

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