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12

COMPONENT PARTS 

No

Description

No

Description

1

Plastic Case

29

Screw

2

Tube Set (4 pieces)

30

Steel Ball

3

Flat Base

31

Ball Cup

4

Angled Toe

32

Spring

5

Plate Head

33

Screw

6

Wedge Head

34

Screw Protector

7

Square V-Head

35

O-ring

8

Male Connector

36

Nylon Sealing Ring

9

Serrated Cap

37

Screw

10

Rubber Head

38

O-ring Seal

11

Valve Body

39

Piston

12

Oil Filter

40

Hinge Pin

13

O-ring

41

Circlip

14

Oil Reservoir

42

Pivot Pin

15

Seal Ring

43

Handle Socket

16

Thumb Nut

44

Operating Handle

17

Sealing Ring

45

Handle Grip

18

Tie Rod

46

Ram Cylinder

19

O-ring

47

Cylinder End Cap

20

Pump Foot

48

Screw-on Cover

21

Hydraulic Hose

49

Screw M6

22

Coupling

50

Connecting Nut

23

Dust Seal

51

Cylinder Screw

24

Steel Ball

52

O-ring

25

O-ring

53

Dust Cover

26

Hand Release Valve

54

Tension Spring

27

Sealing Ball

55

Circlip

28

Spring

56

Nylon Sealing Ring

Summary of Contents for 7617000

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0520 rev3 BODY REPAIR KIT MODEL NO CS4BRK CS10BRK CS10SBRK PART NO 7617000 7617005 7617010 ...

Page 2: ...nd you can look forward to your purchase giving you long and satisfactory service GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for whi...

Page 3: ...3 SPECIFICATIONS ...

Page 4: ...hair covering to contain long hair For best footing wear rubber soled footwear Keep floor clear of oil scrap wood etc 5 Before working on a vehicle with this repair kit ensure the vehicle is well supported and completely stable 6 Remember that during body repair there is always the possibility of a fixture slipping or a body part failing which could cause the vehicle to jolt suddenly If the vehicl...

Page 5: ...ortages etc Any found should be reported to your CLARKE dealer where the product was originally purchased This Body Repair Kit is supplied with the following components 1 Hydraulic Spreader Wedge 7 Plate Head 2 Pump Assembly with Hose 8 Wedge Head 3 Hydraulic Ram 9 Male Connector 4 Flat Base 10 Angled Toe 5 Rubber Head 11 Serrated Cap 6 Square V Head 12 4 x Extension Tubes ...

Page 6: ... using the Male Connector The Rubber Head is typically used for popping dents out of sheet metal such as doors and body panels when plugged into the moving end of the Hydraulic Ram or the Extension Tubes The Square V Head is used to align the force of the Hydraulic Ram when bearing against an angled frame and may be attached to the Hydraulic Ram or the Extension Tubes The Wedge Head is used to rep...

Page 7: ... socket in the pump unit 2 If the Hydraulic Spreader Wedge is to be used connect the screw in connector of the pump hose to the spreader wedge as shown in Fig 1 3 If the Ram is to be used fit the Flat Base to the static end of the Ram using the male connector Connect other attachments to the moving end as required Various combinations of extension tubes and attachments can be assembled as shown in...

Page 8: ...the target area needs to be pushed 2 Remove any obstructions that are in the way and could be damaged 3 Connect the Flat Base to the stationary side of the Hydraulic Ram and connect the appropriate attachment to the working end of the Ram NOTE When repairing larger body panel dents such as a dented door wing or quarter panel the correct pushing attachment will be the Rubber Head 4 Position the Hyd...

Page 9: ...ne in which direction the metal needs to be spread 2 Remove any obstructions that are in the way and could be damaged 3 Place the Spreader Wedge so that the hinged arm is resting against the part to be moved and the stationary base is bearing against a rigid support Hold the Spreader Ram in position and apply the pump pressure 4 Once contact is established at each end keep as well clear as practic...

Page 10: ...are as follows CS4BRK 250 ml 5ml CS10BRK CS10SBRK 500 ml 5ml STORAGE After use screw the valve cover on to the pump to keep the connection clear of dust and dirt and cover the hydraulic hose end with the plastic cap When not in use the pump should be stored with the release valve open Store all the equipment in its case in a clean dry environment protected from the weather ENVIRONMENTAL PROTECTION...

Page 11: ... not hold load Release valve not tightly closed Firmly close the release valve Malfunction in pump such as dirt inside valve mechanism Return pump to dealer for overhaul Ram reluctant to lower when load removed Oil reservoir overfilled Drain oil to the correct level Piston binding Clean and lubricate moving parts Ram will not extend to full range of stroke Low oil level Add hydraulic oil to the re...

Page 12: ...eal 11 Valve Body 39 Piston 12 Oil Filter 40 Hinge Pin 13 O ring 41 Circlip 14 Oil Reservoir 42 Pivot Pin 15 Seal Ring 43 Handle Socket 16 Thumb Nut 44 Operating Handle 17 Sealing Ring 45 Handle Grip 18 Tie Rod 46 Ram Cylinder 19 O ring 47 Cylinder End Cap 20 Pump Foot 48 Screw on Cover 21 Hydraulic Hose 49 Screw M6 22 Coupling 50 Connecting Nut 23 Dust Seal 51 Cylinder Screw 24 Steel Ball 52 O ri...

Page 13: ...13 COMPONENT PARTS GENERAL ASSEMBLY ...

Page 14: ... PARTS SPARE No Description No Description 57 Bushing 64 O ring 58 O ring 65 Screw Cover 59 Piston Rod 66 Moving Jaw 60 Piston End Cover 67 Circlip 61 Fixed Jaw 68 Hinge Pin 62 Small Piston 69 Spring 63 Piston Ring ...

Page 15: ...15 DECLARATION OF CONFORMITY ...

Page 16: ......

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