OPERATION & MAINTENANCE
INSTRUCTIONS
LS0518 ISS 2
ORIGINAL INSTRUCTIONS
ENGINE DRIVEN 2” DIESEL PUMP
MODEL NO: DW50
PART NO: 7230170
Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS LS0518 ISS 2 ORIGINAL INSTRUCTIONS ENGINE DRIVEN 2 DIESEL PUMP MODEL NO DW50 PART NO 7230170...
Page 2: ...nths from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the pump has been abused tampered with or not used for its primary func...
Page 3: ...ress on the pump causing damage If you use rigid piping it must be supported to eliminate strain on the connections 9 DO NOT refuel the engine while it is operating and let the engine cool sufficientl...
Page 4: ...r is recommended Wear protective hair covering to contain long hair 5 Always wear safety glasses Everyday glasses are not safety glasses CARE OF PUMPS 1 Always examine the pump for damage that can eff...
Page 5: ...ptor Make sure that it is seated correctly 2 Screw the adaptor onto the pump PTFE tape can be used to ensure a good seal 3 Slide the hose on to the adaptor and lock in position with the hose clip supp...
Page 6: ...adaptor Make sure that it is seated correctly 2 Screw the adaptor onto the pump PTFE tape can be used to ensure a good seal 3 Slide the hose on to the adaptor and lock in position with the hose clip...
Page 7: ...ace the pump near the water level and use hoses that are no longer than necessary As head pumping height increases pump output decreases The length and size of the suction and discharge hoses can also...
Page 8: ...nd remove it again Do not screw in the oil filler cap dipstick when doing this 4 If the oil level is at or below the Lower level mark on the dipstick Fill the crankcase with oil to the Upper level mar...
Page 9: ...he fuel tank is a fuel filter which collects contaminants as you refuel 2 Slowly add fuel to the fuel tank Make sure that the fuel level is not above the maximum fuel level mark in the fuel filter 3 R...
Page 10: ...ot supplied connected to the lower end of the inlet hose between the hose and the strainer will help to maintain priming 4 Replace the filler cap and tighten it securely WARNING WHEN YOU OPERATE THE P...
Page 11: ...GINE 1 MAKE SURE THE PUMP IS PRIMED SEE PAGE 10 2 Set the fuel valve to the O ON position 3 Set the speed adjusting knob to the START position 4 Hold the starting handle tightly and pull until you sta...
Page 12: ...y suddenly to start the engine NOTE You may need to use 2 hands to pull the recoil starter If so get another person to hold the pump steady NOTE If the engine fails to start go back to step 4 and try...
Page 13: ...2 Turn fuel switch back to S OFF position 3 Hold the starting handle tightly and pull until you start to feel resistance then return it slowly to its original position NOTE This can help to prevent cy...
Page 14: ...ase into the oil collection tray NOTE Drain the engine oil when the engine is warm as the oil will flow more freely this will make sure that the oil flows out faster 4 Replace the drain plug 5 Fill th...
Page 15: ...y Let the filter dry fully When it is dry dip the filter in clean engine oil and squeeze out excess oil It is normal for blue smoke to come out of the exhaust for a short time when the filter has been...
Page 16: ...o damaged hose broken hose clamps split ill fitting gasket Repair as necessary Blocked inlet hose Clean strainer and make sure that it is not submerged in mud or sediment Make sure that there are no k...
Page 17: ...Clean NOT SEWAGE Max solids in suspension 10 12 mm Inlet Outlet Size 2 BSP Maximum Flow 450lL min max Max Head 27 m Suction Head 7 m Max Pressure 2 3 bar Run time 75 rated load 4 hrs Engine type speed...
Page 18: ...NUMBER DESCRIPTION PART NUMBER 1 SEAL PLUG M16 16 ZG1102600510001 2 WASHER 16 5 22 5 1 8 ZG3804508300001 3 CRANKCASE ZG1108102080001 4 PIN 8 16 ZG3806001690001 5 OLL FILLER CAP ASSEMBLY ZG11069005100...
Page 19: ...LER ASSEMBLY ZG1502900210001 5 OLL FILLER CAP ASSEMBLY ZG1106900510001 6 BOLT M12 16 ZG3800702880001 7 WASHER 12 20 2 ZG3804505160001 8 COMPRESS SPRING ZG3811505140001 9 BALL ZG3806400160001 10 CRANKC...
Page 20: ...M6 25 ZG3801401020004 2 CYLINDER HEAD COVER COMP ZG1202200400001 3 CYLINDER GASKET HEAD COVER ZG1202500310001 4 HEAD BOLT M10 1 25 90 ZG3801405960001 5 CYLINDER HEAD COMP ZG1200805280001 6 CYLINDER GA...
Page 21: ...DESCRIPTION PART NUMBER 1 RING SET ZG1300701380001 2 PISTON PIN CLIP ZG3805600920001 3 PISTON ZG1300301570001 4 PISTON PIN ZG1300600580001 5 CONN ROD ASSEMBLY ZG1301500830001 6 CRANK PIN SHELL ZG11028...
Page 22: ...UST ROCKER ARM ASSEMBLY ZG1404500430001 3 VALVE CAP EXHAUST ZG1403200070001 4 SEAT VALVE ZG1403800360001 5 VALVE LOCK CLAMP ZG1403900260001 6 VALVE SPRING ZG1403400350001 7 VALVE STEM SEAL ZG140400022...
Page 23: ...R DESCRIPTION PART NUMBER 1 FAN ZG1601800270001 2 FAN PLATE ZG6608800020001 3 CUP STARTER ZG1935900190001 4 WASHER 13 38 3 5 ZG3804507020001 5 BOLT M12 12 5 35 ZG3801404570001 6 SEAL ZG3808407580001 7...
Page 24: ...nternational com or Service clarkeinternational com FIG 7 AIR CLEANER NUMBER DESCRIPTION PART NUMBER 1 STUD M8 47 ZG3801801490001 2 GASKET ZG1830000010001 3 AIR CLEANER ASSEMBLY ZG1800205340001 4 PAPE...
Page 25: ...FIG 8 MUFFLER NUMBER DESCRIPTION PART NUMBER 1 FLANGE BOLT M6 25 ZG3801401020004 2 WASHER 6 18 1 2 ZG3804508280001 3 AIR CONDUCTION COVER ZG1601900510001 4 NUT M8 ZG3803400050005 5 STUD M8 34 ZG380180...
Page 26: ...100190001 3 CAP ZG1708700890001 4 FUEL TANK ZG1705008000001 5 FUEL TAP SEAL ZG1710200320001 6 FUEL TAP ASSEMBLY ZG1709800920001 7 FLANGE NUT M6 ZG3803700660001 8 LATHE DOG COMP 13 ZG3809601980001 9 TU...
Page 27: ...0100040001 20 WASHER 8 16 5 0 5 ZG3804508290001 21 TUBE ZG3807504710001 22 STUD M6 38 ZG3801801370001 23 STUD M6 38 ZG3801801450001 24 FUEL PUMPPLATE ZG1741600010001 25 FUEL PUMP GASKET ZG174170001000...
Page 28: ...E BOLT M6 14 ZG3801402150003 2 KNOB CONTROL ZG171340029T270 3 NON METAL HEXAGON NUTS M6 ZG3803500080001 4 CONTROL ASSEMBLY ZG1715800190001 5 FUEL STOP ASSEMBLY ZG1742300010001 6 TORSIONAL SPRING ZG381...
Page 29: ...0408080001 7 PIPE CONNECTING FLANGE ZG70115V010110 8 JOINT WASHER ZG70118V010110 9 CONNECTOR ZG70117V010110 10 INLET WATER ZG70116V010210 11 GASKET INLET WATER ZG70109V010110 12 PLUG THREAD ZG70107V01...
Page 30: ...onal com 22 KEY ZG90522V010110 23 CUSHION WATER PUMP JOINT ZG70119V010110 24 IMPELLER SEAL ZG70125V010110 25 SEAL PORCELAIN ZG70309V010110 26 SEAL ASSY MECHANISM ZG70300V010110 27 JOINT WATER PUMP ZG7...
Page 31: ...NUMBER 1 FRAME COMPLETE ZG3007204230001 2 RIGHT BOTTOM RUBBER L 15 ZG3007900060001 3 RIGHT BOTTOM RUBBER ZG3007900020001 4 FLANGE NUT ZG3803700070004 5 FLANGE BOLT ZG3801401260004 6 RUBBER SETTING ZG...
Page 32: ...32 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...
Page 33: ...33 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...
Page 34: ...34 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com...
Page 35: ...35 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com...
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