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4.

CHECK for DAMAGE. Before using the machine, any damaged part, such as a guard
etc., should be checked to ensure that it will operate properly, and perform its intended
function. Check for alignment of moving parts, breakage of parts, mountings, and any
other condition that may affect the machines’ operation. Any damage should be properly
repaired or the part replaced. If in doubt, DO NOT USE the machine. Consult your local
dealer.

  5.

DISCONNECT the MACHINE from the power supply before servicing and when changing
accessories such as blades, etc.

  6.

KEEP GUARDS in place and in working order.

  7.

ALWAYS WEAR SAFETY GOGGLES, manufactured to the latest European Safety
Standards. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses
do not have impact resistant lenses, they are NOT safety glasses.

  8.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

  9.

ALWAYS WEAR EAR PROTECTORS/DEFENDERS.

10.

DON’T FORCE the Machine. It will do a better and safer job at the rate for which it was
designed.

11.

REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see
that keys and adjusting wrenches are removed from the machine before switching on.

12.

DRUGS, ALCOHOL, MEDICATION. Do not operate machine while under the influence
of drugs, alcohol or any medication.

13.

USE RECOMMENDED ACCESSORIES. The use of improper accessories could be
hazardous.

14.

NEVER LEAVE MACHINE RUNNING UNATTENDED. Turn power OFF. Do not leave
machine until it comes to a complete stop.

15.

ALWAYS REMOVE PLUG from electrical outlet when adjusting, changing parts, or
working on machine.

16.

AVOID DANGEROUS ENVIRONMENT. Don’t use power machines in damp or wet
locations or expose them to rain. Keep your work area well illuminated. DO NOT USE
in explosive atmosphere (around paint, flammable liquids etc.).

17.

KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the work
area, especially whilst operating the unit.

18.

MAINTAIN MACHINE IN TOP CONDITION. Keep tools sharp and clean for the best
and safest performance. Follow maintenance instructions.

19.

DON’T OVERREACH. Keep your proper footing and balance at all times. For best
footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc.

20.

WEAR PROPER APPAREL. Loose clothing or jewellery may get caught in moving
parts. Wear protective hair covering to contain long hair.

21.

NEVER STAND ON THE MACHINE. Serious injury could occur if the machine is tipped
or if a cutting tool is accidentally contacted. Do not store materials above or near a
machine, such that it is necessary to stand on the machine to reach them.

4

Summary of Contents for 6500010

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS MORTISING MACHINE Model No CBM 2 Part No 6500010 ...

Page 2: ...onnections 6 Unpacking Principal Parts 7 Assembly 7 Mounting the Chisel Bit 8 Installation 9 Controls and Adjustments 9 Operation 11 Maintenance 12 Sharpening Drill Bit Chisel 12 Specifications 13 Parts List Accessories 14 Parts Diagram 15 SAFETY PRECAUTIONS GENERAL SAFETY RULES FOR OPERATING MACHINERY WARNING As with all machinery there are certain hazards involved with their operation and use Ex...

Page 3: ... MEDICATION Do not operate machine while under the influence of drugs alcohol or any medication 13 USE RECOMMENDED ACCESSORIES The use of improper accessories could be hazardous 14 NEVER LEAVE MACHINE RUNNING UNATTENDED Turn power OFF Do not leave machine until it comes to a complete stop 15 ALWAYS REMOVE PLUG from electrical outlet when adjusting changing parts or working on machine 16 AVOID DANG...

Page 4: ... a suitable support is used 7 ALWAYS use Hold Down to prevent the work from lifting when withdrawing the chisel 8 ALWAYS SUPPORT workpiece securely against fence to prevent rotation 9 ENSURE the drill bit is sharp undamaged and properly secured in the chuck before use 10 ENSURE the chuck key is removed before starting 11 NEVER START the Machine with the drill bit or chisel pressed against the work...

Page 5: ...ed cord to plug terminal marked with a letter N or coloured BLACK If this appliance is fitted with a plug which is moulded onto the electric cable i e non rewirable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outlet 2 Never use the plug without the fuse cover fitted 3 Should you wis...

Page 6: ...nd understood all safety and operational instructions CAUTION Do not allow brake fluids gasoline penetrating oils etc to come in contact with plastic parts These solutions contain chemicals that can damage and or destroy plastics 1 Screw the Handle D into the hole on the pinion shaft see fig 2 2 Use the handle to raise the head to the top of its travel and hold in place 3 Secure the Hydraulic Cyli...

Page 7: ...emove the cover to expose the chuck Ensure the chuck is firmly secured to the spindle by holding the spindle with an appro priate spanner using the flats adjacent to the top edge of the chuck and screwing the chuck on tightly 2 NOTE There are two different size chisel bushes provided Determine which size fits the chisel to be used and store the other one in a safe place for future use Insert the c...

Page 8: ...For certain types of wood it may be necessary to increase this distance up to a maximum of 3 16 This ensures having proper clearance between the cutting lips of the bit and the points of the chisel INSTALLATION IMPORTANT Before using the Machine ensure it is bolted down to a firm and stable workbench to prevent it from tipping during operation Two holes are supplied in the centre of the base for t...

Page 9: ... the securing screw and rotating the chisel until the back surface of the chisel is flat against the workpiece Then re tighten the screw ADJUSTING SLIDING FIT BETWEEN HEAD AND COLUMN Ref fig 9 Two bolts are provided on the rear of the head to ensure a good sliding fit between head and column when the head is raised and lowered Adjustment is made by loosening or tightening these two bolts NOTE Corr...

Page 10: ...eces support the timber along its length 5 Clamp the workpiece firmly against the fence switch on the machine and feed the chisel and bit steadily into the workpiece by pulling down on the operating handle NOTES We recommend that you check the position and depth of cut on a piece of scrap before cutting your workpiece The rate of penetration of the chisel must be fast enough to prevent burning at ...

Page 11: ...ps to clear When performing a through mortise a piece of wood should be placed between the workpiece and the table This prevents the wood from splintering when breaking through the bottom of the mortise and also prevents damage to the table Always switch the mortising machine off after use Never leave the machine running unattended MAINTENANCE WARNING For your own safety turn OFF power and disconn...

Page 12: ...lar File 13 SPECIFICATIONS Motor 230VAC 50Hz 1Ph Power Rating 370 Watts Speed 2800RPM Current Rating 2 5Amps Fuse Rating 5 Amps Chuck Capacity 3 8 Chisel Capacity 5 8 3 4 Shank Dia Hold Down Capacity 4 25 Head Travel Chisel installed 4 75 Fence Size 1 56 x13 75 Base Size 5 88 x13 50 Overall Dimensions 30 24 Hx13 75 Wx13 38 D Net Weight 44 8lbs Use a mortice chisel cutter with the correct size pilo...

Page 13: ...3 4 2 FMHM120S37 13 Table 1 FMHM120S13 38 Cap 1 FMHM120S38 14 Fence 1 FMHM120S14 39 Flat Hd Screw M6x20 2 FMHM120S39 15 Hold Down 1 FMHM120S15 40 Chuck Cover 1 FMHM120S40 16 Fence Lock Handle 1 FMHM120S16 41 Knob 2 FMHM120S41 17 Brass Screw M8x25 1 FMHM120S17 42 Switch Base 1 FMHM120S42 18 Set Screw M6x6 1 FMHM120S18 43 Switch Cover 1 FMHM120S43 19 Pinion Shaft 1 FMHM120S19 44 Switch 1 FMHM120S44 ...

Page 14: ...PARTS DIAGRAM 15 ...

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