Clarke 6267019 Operation & Maintenance Instructions Manual Download Page 12

12

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

your battery. Wear complete eye protection and protective clothing. The 

procedures are as follows:

• Connect the charger to the battery following the instructions given on 

page 10.

• With the charger plugged in and connected to the battery and chassis, 

press the 

FUNCTION 

button until the 

START

 LED is lit.

• Turn on the vehicles ignition until the vehicle starts or 3 seconds has 

passed. If the engine does not start, wait 4 minutes before trying again. 
This allows the charger and battery to cool down.

• If the engine fails to start, use the 

CHARGE 

maximum rate (10A) to 

charge for some minutes before attempting to start the engine again.

• After the engine starts, unplug the AC power cord before disconnecting 

the battery clamps from the vehicle.

NOTE:

If the engine turns over but never starts, there is not a problem with the 
starting system; there is a problem somewhere else with the vehicle. 
STOP all ignition attempts until the other problem has been diagnosed 
and corrected.

During the starting sequence listed above, the charger is set to one of 
three states:

While waiting for ignition, the digital display shows:

START-READY

 - The charger waits until the engine is actually being 

started before delivering the amps for the engine start.

CRANKING

 - When ignition is detected, the charger will automatically 

deliver up to its maximum output as required by the starting system for 
up to 10 seconds.

COOL DOWN

 - After ignition, the charger enters a mandatory 180 

seconds cool down state (Pressing any button 

DOES NOT

 work). The 

digital display indicates the remaining cool down time in seconds. It 
starts at 180 and counts down to 0. After 3 minutes, the digital display will 
change from displaying the countdown to displaying 

START-READY

.

3.

REPAIR 

- Press & hold the 

FUNCTION

 button for 3 seconds until the 

REPAIR

 

LED is lit to enter this mode (digital display shows 

REPAIR-ON

). It is an 

advanced battery recovery mode for repairing old, idle, stratified or 
sulfated batteries. 

NOT

 all batteries can be recovered. For optimal results, 

take the battery through a full charge cycle, bringing the battery to full 

WARNING: USING THE ENGINE START FEATURE WITHOUT A BATTERY 
INSTALLED IN THE VEHICLE WILL DAMAGE THE VEHICLE’S ELECTRICAL 
SYSTEM.

Summary of Contents for 6267019

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL0921 12V 24V 80A INTELLIGENT BATTERY CHARGER MODEL NO IBC80 PART NO 6267019...

Page 2: ...f 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for th...

Page 3: ...or Service clarkeinternational com OVERVIEW 1 Negative Black Lead 5 Cable Rack 2 Positive Red Lead 6 Screw Clamp for Positive Lead for Charging 24V Batteries 3 Display Control Panel 7 Screw Clamp for...

Page 4: ...uty Cycle 5 Seconds On 180 Seconds Off IP Rating IP20 Min Max Charging Battery Size 4Ah 350Ah Charging Steps 10 Steps Intel Charger Maintainer Operating Temperature Range 0 C to 40 C Dimensions D x W...

Page 5: ...ike a match or cause a spark in vicinity of a battery or engine Avoid explosive gas flames and sparks 8 Remove all rings bracelets necklaces and watches while working with a vehicle battery These item...

Page 6: ...he charger 6 Operate with caution if the charger has received a impact blow or been dropped Have it checked and repaired if damaged 7 Any repair must be carried out by the manufacturer or an authorize...

Page 7: ...Parts clarkeinternational com or Service clarkeinternational com SAFETY SYMBOLS Wear Eye Protection Wear Protective Clothing Wear Protective Gloves WEEE Directive Indoor Use Only Warning Risk of Elect...

Page 8: ...s shown below The old plug must be disposed of safely as insertion into a mains socket could cause an electrical hazard If the colours of the wires in the power cable of this product do not correspond...

Page 9: ...GE Adjusts the charging current intelligently STEP 5 ANALYSING 2 Tests if the battery can absorb charge STEP 6 CONSTANT OUTPUT CHARGE Charges with constant voltage and compensates for any fake full ch...

Page 10: ...or positive grounded vehicle This can be done by identifying which battery post NEG or POS is connected to the chassis FOR A NEGATIVE GROUNDED VEHICLE MOST COMMON connect the RED POSITIVE clamp first...

Page 11: ...ttery clamps compared to a properly functioning system FUNCTION BUTTON 1 CHARGE Press hold the RATE SELECTION button for 3 seconds to choose battery type STD GEL AGM first and press hold the same butt...

Page 12: ...ed and corrected During the starting sequence listed above the charger is set to one of three states While waiting for ignition the digital display shows START READY The charger waits until the engine...

Page 13: ...ll seated in the vehicle press the DISPLAY button until the ALTERNATOR LED is lit start the vehicle and turn the vehicles headlights on The alternator percentage range is from 0 to 100 Readings below...

Page 14: ...mps with a solution of water and baking soda ERROR MESSAGES 1 E01 Display ERROR LED lit Reverse connection 2 E02 Display ERROR LED lit Temperature in charger is too high 3 E03 Display ERROR LED lit Th...

Page 15: ...e chassis Wrong charge voltage selection Check that the correct charge voltage was selected for the battery being charged Battery voltage too low Ensure enough charging time was allowed to charge batt...

Page 16: ...16 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS DIAGRAM...

Page 17: ...ON PART NO DESCRIPTION 1 Front Cover 11 Main PCB Radiator 2 Rectifier Bridge 12 Rear Cover 3 Transformer 13 Cable Rack 4 Control PCB 14 Fuse 5 Handle 15 12VDC Positive Red Cable Joint 6 Exterior Metal...

Page 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY UKCA...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY EU...

Page 20: ......

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