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perchloroethylene vapours to form phosgene. DO NOT WELD where solvent 
vapours can be drawn into the welding atmosphere or where the radiant 
energy can penetrate to atmospheres containing even minute amounts of 
trichloroethylene or perchloroethylene.

FIRE AND EXPLOSION PREVENTION

Causes of fire and explosion are:

1. Combustibles reached by the arc, flying sparks, hot slag or heated 

material;

2. Short circuits.

BE AWARE that flying sparks or falling slag can pass through cracks, along 
pipes, through windows or doors, and through wall or floor openings, out of 
sight of the goggled operator.

To prevent fires and explosion: keep equipment clean and operable, free of 
oil, grease, and (in electrical parts) of metallic particles that can cause short 
circuits. If combustibles are in the area, do NOT weld. Move the work if 
practicable, to an area free of combustibles.

Avoid working in paint spray rooms, dip tanks, storage areas, ventilators. If the 
work cannot be moved, move combustibles away from sparks and heat; or 
protect against ignition with suitable fire- resistant covers or shields.

Walls, ceilings, and floor near work should be protected by heat resistant 
covers or shields. Fire watcher must be standing by with suitable fire 
extinguishing equipment during and for some time after welding or cutting if:

1. appreciable combustibles (including building construction) are within 10m.

2. appreciable combustibles are further than 10m, but can be ignited by 

sparks.

3. openings (concealed or visible) in floors or walls can expose combustibles 

to sparks.

4. combustibles adjacent to walls, ceilings, roofs or metal partitions can be 

ignited by radiant or conducted heat.

After work, check that area is free of sparks, glowing embers and flames. An 
empty container that held combustibles or that can produce flammable or 
toxic vapours when heated, must never be welded on or cut, unless the 
container has first been cleaned. This includes a thorough steam or caustic 
cleaning (or a solvent or water washing, depending on the combustible’s 
solubility) followed by purging and inerting with nitrogen or carbon dioxide, 
and using protective equipment.

Water filling just below the working level may substitute for inerting.

A container with unknown contents should be cleaned (see paragraph 
above). Do NOT depend on sense of smell or sight to determine if it is safe to 

Summary of Contents for 6012163

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1221 200A MMA INVERTER WELDER MODEL NO MMA200A PART NO 6012163...

Page 2: ...rc melts the core of the electrode to produce drop s of molten metal weld pool that cool to create the welded joint Because of the versatility and simplicity of MMA welding it requires less skill and...

Page 3: ...ad shields MUST comply with PPE Regulation EU 2016 425 TOXIC FUME PREVENTION Severe discomfort illness or death can result from fumes vapours heat or oxygen enrichment or depletion that welding or cut...

Page 4: ...st ignition with suitable fire resistant covers or shields Walls ceilings and floor near work should be protected by heat resistant covers or shields Fire watcher must be standing by with suitable fir...

Page 5: ...d arc in addition to gloves apron and strong shoes As necessary use additional protective clothing such as leather jacket or sleeves flameproof apron and fire resistant leggings Avoid outer garments o...

Page 6: ...rically LIVE equipment can fatally shock a person whose body becomes a conductor DO NOT STAND SIT LIE LEAN ON OR TOUCH a wet surface when welding without suitable protection PROTECTION FOR WEARERS OF...

Page 7: ...le Cables with damaged areas may be taped to give resistance equivalent to original cable Keep cable dry free of oil and grease and protected from hot metal and sparks TERMINALS AND OTHER EXPOSED PART...

Page 8: ...the panels unless the machine is disconnected from the supply and never use the machine with any of the panels removed 5 NEVER use or store in a damp environment DO NOT EXPOSE TO RAIN 6 NEVER attempt...

Page 9: ...cturer s recommendations All access and service doors and covers should be closed and properly fastened when the welding equipment is in operation The welding equipment should not be modified in any w...

Page 10: ...hen necessary If directly wired to the mains a double pole double throw isolator switch must be fitted The welder must be connected using a circuit protected by an RCD Please refer to the Specificatio...

Page 11: ...in the OFF position connect the welding leads as follows Work clamp lead to the Negative terminal Welding rod holder lead to the Positive terminal 2 Select the appropriate welding rod and insert it in...

Page 12: ...for the correct current setting for different welding rod thicknesses VRD VOLTAGE REDUCTION DEVICE The VRD is a safety feature that It is also known as Anti shock Its function is to lower the open ci...

Page 13: ...as you go NOTE When you prime the arc be sure to withdraw the electrode swiftly to leave the 1 5 mm gap otherwise the electrode will weld itself to the workpiece If this occurs give the electrode a s...

Page 14: ...heavy deposit which overlaps at the sides It is wasteful both in terms of time and electrode use ELECTRODE MOVED TOO QUICKLY This causes poor penetration with a stringy and incomplete weld deposit Sla...

Page 15: ...your nearest CLARKE dealer Low power supply voltage Check the mains distribution system Porosity of welds Acid electrode on steel with high sulphur content Electrode oscillates too much Workpieces are...

Page 16: ...arameter requirements Electrode not inclined constantly while welding Follow basic and general welding principles Arc is unstable Insufficient current Check condition of electrode and earth wire conne...

Page 17: ...advisable however if the unit is operating in a dusty and dirty environment 1 Keep the louvres clean to avoid a build up of dirt and oxides inside the machine which can reduce machine output 2 Check...

Page 18: ...ding Current Symbol 2 Model Number Part Number 13 Conventional Load Voltage Symbol 3 Serial Batch Number 14 Energy Supply Symbol 4 Welding Power Source 15 Rated Supply Voltage 5 British Standards appl...

Page 19: ...nufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in an...

Page 20: ...ese highly popular headshields activate instantly when the arc is struck and allow you to have both hands free when welding DESCRIPTION PART NUMBER 2 5 mm Arc Welding Electrodes 3050584 3 2 mm Arc Wel...

Page 21: ...tor 3 Indicator light 18 Silicon bridge radiator 4 Digital display 19 Silicon bridge 5 Plug 20 IGBT radiator 6 Gauge cover 21 IGBT 7 Handle 22 Main transformer 8 Cover 23 Rectifier radiator 9 Air Vent...

Page 22: ...22 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATIONS OF CONFORMITY...

Page 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATIONS OF CONFORMITY...

Page 24: ......

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