Clarke 6012163 Operation & Maintenance Instructions Manual Download Page 21

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

COMPONENT PARTS

DESCRIPTION

Front panel

Printed circuit board

Potentiometer

Capacitor

Indicator light

Silicon bridge radiator

Digital display

Silicon bridge

Plug

IGBT radiator

Gauge cover

IGBT

Handle

Main transformer

Cover

Rectifier radiator

Air Vent

Rectifier tube

Rear panel

Driver transformer

Machine base

Control PCB

Power switch

CBB

Waterproof joint

Positive connector

Power cable

Negative connector

Fan assembly

Relay

Summary of Contents for 6012163

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1221 200A MMA INVERTER WELDER MODEL NO MMA200A PART NO 6012163...

Page 2: ...rc melts the core of the electrode to produce drop s of molten metal weld pool that cool to create the welded joint Because of the versatility and simplicity of MMA welding it requires less skill and...

Page 3: ...ad shields MUST comply with PPE Regulation EU 2016 425 TOXIC FUME PREVENTION Severe discomfort illness or death can result from fumes vapours heat or oxygen enrichment or depletion that welding or cut...

Page 4: ...st ignition with suitable fire resistant covers or shields Walls ceilings and floor near work should be protected by heat resistant covers or shields Fire watcher must be standing by with suitable fir...

Page 5: ...d arc in addition to gloves apron and strong shoes As necessary use additional protective clothing such as leather jacket or sleeves flameproof apron and fire resistant leggings Avoid outer garments o...

Page 6: ...rically LIVE equipment can fatally shock a person whose body becomes a conductor DO NOT STAND SIT LIE LEAN ON OR TOUCH a wet surface when welding without suitable protection PROTECTION FOR WEARERS OF...

Page 7: ...le Cables with damaged areas may be taped to give resistance equivalent to original cable Keep cable dry free of oil and grease and protected from hot metal and sparks TERMINALS AND OTHER EXPOSED PART...

Page 8: ...the panels unless the machine is disconnected from the supply and never use the machine with any of the panels removed 5 NEVER use or store in a damp environment DO NOT EXPOSE TO RAIN 6 NEVER attempt...

Page 9: ...cturer s recommendations All access and service doors and covers should be closed and properly fastened when the welding equipment is in operation The welding equipment should not be modified in any w...

Page 10: ...hen necessary If directly wired to the mains a double pole double throw isolator switch must be fitted The welder must be connected using a circuit protected by an RCD Please refer to the Specificatio...

Page 11: ...in the OFF position connect the welding leads as follows Work clamp lead to the Negative terminal Welding rod holder lead to the Positive terminal 2 Select the appropriate welding rod and insert it in...

Page 12: ...for the correct current setting for different welding rod thicknesses VRD VOLTAGE REDUCTION DEVICE The VRD is a safety feature that It is also known as Anti shock Its function is to lower the open ci...

Page 13: ...as you go NOTE When you prime the arc be sure to withdraw the electrode swiftly to leave the 1 5 mm gap otherwise the electrode will weld itself to the workpiece If this occurs give the electrode a s...

Page 14: ...heavy deposit which overlaps at the sides It is wasteful both in terms of time and electrode use ELECTRODE MOVED TOO QUICKLY This causes poor penetration with a stringy and incomplete weld deposit Sla...

Page 15: ...your nearest CLARKE dealer Low power supply voltage Check the mains distribution system Porosity of welds Acid electrode on steel with high sulphur content Electrode oscillates too much Workpieces are...

Page 16: ...arameter requirements Electrode not inclined constantly while welding Follow basic and general welding principles Arc is unstable Insufficient current Check condition of electrode and earth wire conne...

Page 17: ...advisable however if the unit is operating in a dusty and dirty environment 1 Keep the louvres clean to avoid a build up of dirt and oxides inside the machine which can reduce machine output 2 Check...

Page 18: ...ding Current Symbol 2 Model Number Part Number 13 Conventional Load Voltage Symbol 3 Serial Batch Number 14 Energy Supply Symbol 4 Welding Power Source 15 Rated Supply Voltage 5 British Standards appl...

Page 19: ...nufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in an...

Page 20: ...ese highly popular headshields activate instantly when the arc is struck and allow you to have both hands free when welding DESCRIPTION PART NUMBER 2 5 mm Arc Welding Electrodes 3050584 3 2 mm Arc Wel...

Page 21: ...tor 3 Indicator light 18 Silicon bridge radiator 4 Digital display 19 Silicon bridge 5 Plug 20 IGBT radiator 6 Gauge cover 21 IGBT 7 Handle 22 Main transformer 8 Cover 23 Rectifier radiator 9 Air Vent...

Page 22: ...22 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATIONS OF CONFORMITY...

Page 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATIONS OF CONFORMITY...

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