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ASSEMBLY INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0821

XX-LARGE GARAGE/WORKSHOP

MODEL NO: CIG1640

PART NO: 3503596

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Summary of Contents for 3503596

Page 1: ...ASSEMBLY INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0821 XX LARGE GARAGE WORKSHOP MODEL NO CIG1640 PART NO 3503596 ...

Page 2: ...is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned ...

Page 3: ...safely erect the frame and install the cover owing to the size and weight Select a calm day to install the cover due to the high windage of the cover both during fitting and before it is totally secured in position POSITIONING AND INSTALLATION OF THE GARAGE SITING AND POSITIONING THE GARAGE This garage is a temporary structure and is not recommended as a permanent building It is designed to offer ...

Page 4: ... or instruments such as rakes or shovels to remove snow These can cause punctures to the cover DO NOT use bleach alkaline or harsh detergents for cleaning Doing so will damage the material Soap and warm water are recommended In order to reduce risk of burning and avoid damage DO NOT cook smoke refuel or use any open flame devices in or around the garage USING THE STORAGE SPACE NEVER run the engine...

Page 5: ...5 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS INVENTORY ...

Page 6: ...6 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com ASSEMBLY LAYOUT ...

Page 7: ...to assemble this product 3 The foundation should be a concrete slab concrete footings pressure treated timbers or railway sleepers The foundation area must extend at least 6 inches larger than the size of the garage 4 If possible pick a location for the garage that has a natural or man made wind break eg barn house hedge or hill etc Level the pad area and clear of any debris 5 Bring the following ...

Page 8: ...ight side for each end work your way up bolting connections together Connect the Lower and Upper Legs 7 6 Roof Bend 3 and Roof Extension 2 Complete the End Bows qty 2 by connecting the left and right sides with Top Crest 12 See Figure 1 MIDDLE BOWS The middle bows have the same procedure as above except the lowest pieces are the feet 5 See Figure 1 CONNECTING THE FRONT END BOW TO THE MIDDLE BOW 1 ...

Page 9: ...ection of 5 and the end of 8 The tapered end of each 8 fits into the next 8 Use bolts 13 washers 17 and nuts 16 for this end of 10a b also Do not completely tighten at this time because minor frame adjustments will be done later Repeat these steps on the opposite end of the End Bow Continue assembling 8 between all of Middle Bows until the final Middle Bow using hardware listed below See Figures 2...

Page 10: ... attach End Bottom Rail 9 to the base of Foot 5 Swing the end of the Support Braces 10a b over to the connection of Foot 5 and the end of the Bottom Rail 8 The tapered end of Bottom Rail 8 fits into End Bottom Rail 9 Use bolts 13 washers 17 and nuts 16 Do not completely tighten at this time because minor frame adjustments will be done later Repeat these steps on the opposite end of the End Bow Con...

Page 11: ...ed when installing the cover fabric door and cover fabric back See Figure 5 2 When this portion of the frame is assembled and free standing move the assembled frame to your desired location using several people 3 The Top Crests 12 are at the top of the assembled Bows To anchor that portion of the roof to the Bows attach the Top End Rail 11 underneath the Top Crest 12 on the End Bow using Coach Bol...

Page 12: ...al com SQUARING THE FRAME 1 When the garage frame is assembled and in it s final location use the rope 19 to measure the distance between opposite corners see Figure 7 Mark the rope and check the distance of the other two corners the distance should be the same If not adjust the frame until it is ...

Page 13: ... the asphalt 3 If installing in dirt drive the anchor into the soil using a hammer and the drive rod provided The more you hammer the more the anchor goes into the soil compacting the soil around it Remove the drive rod once you have established the maximum depth of the anchor 4 Pull upwards on the cable rotating the anchor into a locked position The anchor cuts into the undisturbed soil 5 After p...

Page 14: ... into suitable lengths of approximately 9 25cm and attach at the positions shown DOOR PANEL FITTING 1 Before installing the cover 23 install the Door Panel 21 and Back Panel 22 The Door Panel 21 has two zippers in it 2 At the doorway of the frame remove the bolts 14 and nuts 16 from the three Top Rails 1 top and sides 3 Place the door panel 21 over the arch of the front End Bow and wrap the materi...

Page 15: ... over the arch of the back End Bow and wrap the material around the arch while bringing the slits to the inside of the frame Place the End Top Rail 11 at the Top Crest 12 into the slit See Figure 9 10 Once the End Top Rails 11 are into the slits on the sides and top put the bolts 14 and nuts 16 back into all the places that they were removed and tighten them down See Figure 9 11 Notice the white r...

Page 16: ...ach end of the frame to assist with lifting For safety have someone to support the ladder so it will not topple over Use two to four other people to pull the ropes and drag the Cover 23 into position See Figure 10 3 Centre the cover 23 over the frame The internal rope should be in the front and rear outside The punched holes should be positioned on the inside of the garage Centre the cover on all ...

Page 17: ...com 4 Loosen the four turnbuckles 20 Tie the ropes loosely to the turnbuckles 20 Check to be sure the cover is still centered and has the same amount of overlap on the front and the back See Figure 13 5 The area where the rope comes out of the cover 23 should be about 12 from the ground See Figure 12 ...

Page 18: ...n the cover 23 is aligned fasten it to the frame using the rope 19 9 Start by lacing the end of the rope through the first punched hole in the cover Pass the rope under the Bottom Rails 8 and continue down the garage creating a laced effect 10 When laced to the end that will be the End Bottom Rail 9 tie off at the end Work your way back tightening the lacing by pulling the rope down creating a snu...

Page 19: ...pindle 3 Check that all ground anchoring is secure and shows no sign of movement 4 To dismantle execute all instructions in reverse order 5 Store your garage in a cool dry location between seasons to prolong the usable life of all components Components are not equally durable and may require replacement over time at differing intervals WARNING IF POSITIONING THE GARAGE IN A WINDY LOCATION ALWAYS E...

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