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11

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

TROUBLESHOOTING

SYMPTOM

PROBLEM

SOLUTION

Tool runs at normal 
speed but slows down 
under any load.

1. Excessive pressure on
    sander.
2. Motor parts worn.

3. Worn or sticking
    mechanism due to
    lack of lubricant.

1. Reduce the force
    applied to the sander.
2. Return to Clarke dealer
    for repair.
3. Drip air tool lubricating
    oil into air inlet. Allow oil
    to soak moving parts
    before using.

Tool runs slowly. Air flows 
weakly from exhaust.

1. Motor parts jammed
    with gum/dirt.
2. Regulator in closed
    position.
3. General airflow
    blocked by dirt.

1. Examine inlet air filter for
    cleanliness.
2. Adjust regulator to open
    position.
3. Operate tool in short
    bursts.

Tool will not run. Air flows 
freely from exhaust.

1. Motor vanes stuck
    due to buildup of
    foreign material.

1. Disconnect air supply
    and rotate tool assembly
    manually.
2. Try operating tool in
    short bursts.
3. Tap motor housing gently
    with a rubber mallet.
4. Drip a few drops of air
    tool lubricating oil into air
    inlet to soak moving
    parts.

Tool will not shut off.

1. O-rings damaged or
    ill-fitting in seat.

1. Return to Clarke dealer
    for repair.

Summary of Contents for 3120179

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0417 ISS1 10MM AIR BELT SANDER MODEL NO CAT165 PART NO 3120179...

Page 2: ...fully before using this product The following safety symbols are to be found on the machine GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of p...

Page 3: ...s wear ear protectors when using the sander 4 Do not overreach Keep proper footing and balance at all times 5 Never use any type of bottled gas as a source of power 6 Do not connect the air supply hos...

Page 4: ...ation may be harmful to your hands or arms Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before resuming use SANDER SPECIFIC SAFETY RULES 1 Inspect the sandin...

Page 5: ...ns Sander 60 80 and 120 grit sanding belts Allen hex key Your sander has been designed to give long and trouble free service If however having followed the instructions in this booklet carefully you e...

Page 6: ...ally long air hose is required over 8 metres the line pressure or the hose inside diameter may need to be increased The air hose must be rated at least 150 of the maximum operating pressure of the too...

Page 7: ...ll or replace sanding belt push the arm idler assembly towards the body of the tool against the resistance of the spring until it latches 2 The belt can now be removed and refitted 3 Ensure the belt i...

Page 8: ...ne inlet or via the hose at the nearest connection to the air supply 6 A gauze filter is fitted within the air inlet Ensure this filter is always in place and is kept clean An airline is connected to...

Page 9: ...pressure has been released disconnect the air supply hose from the sander MAINTENANCE Please note that factors other than the tools condition may effect its operation and efficiency such as reduced co...

Page 10: ...ger than 24 hours run a few drops of Clarke airline oil into the air inlet and depress the trigger in order to lubricate the internal parts When not in use the tool should be disconnected from the air...

Page 11: ...ns slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for cleanliness 2 Adjust regulato...

Page 12: ...12 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM...

Page 13: ...6 Tension Bar 28 Rotor 7 Setscrew 3x10 29 Throttle Lever 8 Countersunk machine screw 3 x 8 30 Lever Pin 9 Spring 31 Valve Body 10 Roll Pin 32 O Ring 11 Spring 33 O Ring 12 Shoe 34 O Ring 13 Pan head m...

Page 14: ...KE International reserve the right to change specifications at any time without prior notice Model Numbers CAT165 Part Number 3120179 Weight 0 8 kg Min Hose Size ID 8 mm 5 16 Air Inlet Size 1 4 BSP Fe...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 16: ......

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