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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

TROUBLESHOOTING

STORAGE

If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of 
Clarke air line oil into the air inlet, and run the tool for 5 seconds in order to 
lubricate the internal parts.

When not in use, disconnect from air supply, clean tool and store in a safe, dry 
place. When storing, ensure the blanking plug is replaced on the airline 
connector once the airline is disconnected.

SYMPTOM

PROBLEM

SOLUTION

Tool runs at normal 
speed but slows down 
under any load.

1. Excessive pressure on
    tool.
2. Motor parts worn.

3. Worn or sticking
    mechanism due to
    lack of lubricant.

1. Reduce the force
    applied to the tool.
2. Return to Clarke dealer
    for repair.
3. Drip air tool lubricating
    oil into air inlet. Allow oil
    to soak moving parts
    before using.

Tool runs slowly. Air flows 
weakly from exhaust.

1. Motor parts jammed
    with gum/dirt.
2. Regulator in closed
    position.
3. General airflow
    blocked by dirt.

1. Examine inlet air filter for
    cleanliness.
2. Adjust regulator to open
    position.
3. Operate tool in short
    bursts.

Tool will not run. Air flows 
freely from exhaust.

1. Motor vanes stuck
    due to buildup of
    foreign material.

1. Disconnect air supply
    and rotate tool assembly
    manually.
2. Try operating tool in
    short bursts.
3. Drip a few drops of air
    tool lubricating oil into air
    inlet to soak moving
    parts.

Tool will not shut off.

1. Throttle O-rings 
    damaged or ill-fitting
    in seat.

1. Return to Clarke dealer
    for repair.

Summary of Contents for 3120160

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0420 ISS 2 MINI DIE GRINDER MODEL NO CAT146 PART NO 3120160...

Page 2: ...arefully you encounter problems take the unit to your local CLARKE dealer SAFETY SYMBOLS Please read all of the safety and operating instructions carefully before using this product The following safe...

Page 3: ...tors and a dust mask when using the air tool 4 Do not overreach Keep proper footing and balance at all times 5 Never use oxygen CO2 combustible gases or any type of bottled gas as a source of power fo...

Page 4: ...e tool They add weight and could fail due to vibration 19 Do not force or misuse the tool It will do a better and safer job at the rate for which it was designed 20 Do not remove any labels Damaged la...

Page 5: ...items shown When opening the carton for the first time check against the following list that all the items are present Any damage or deficiency should be reported to your CLARKE dealer immediately NO...

Page 6: ...ulator is used it will keep the tool in good condition but should be regularly checked and topped up with oil SAE 10 oil should be used and the lubricator adjusted to approx 2 drops per minute Use onl...

Page 7: ...he compressor daily and the inlet filter is kept clean If an unusually long air hose is required over 8 metres the line pressure or the hose inside diameter may need to be increased The air hose must...

Page 8: ...y 4 Connect a suitable hose to the air inlet as shown 5 Connect the other end of the hose to the compressor Your air tool is now ready for use INSTALLING THE COLLET 1 Select the grinding stone you req...

Page 9: ...le locking lever forward while squeezing the trigger against the body of the tool 2 The speed is dependant upon how hard the trigger is depressed The trigger cannot be locked on and has a lock off dev...

Page 10: ...cking mechanism due to lack of lubricant 1 Reduce the force applied to the tool 2 Return to Clarke dealer for repair 3 Drip air tool lubricating oil into air inlet Allow oil to soak moving parts befor...

Page 11: ...ND REPAIR If the tool runs erratically or becomes inefficient although the air supply is in good order it may be necessary to dismantle the air motor and replace any worn or damaged parts Such servici...

Page 12: ...ational reserve the right to change specifications at any time without prior notice Always consult the machine s data plate Model Number CAT146 Tool Dimensions L x W x H 125 x 67 x 45 mm Tool Weight 0...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM...

Page 15: ...Pin 21 Pin 4 Lever 22 Rotor 5 Spring 23 Rotor Blade 6 Trigger Pin 24 Cylinder 7 Air Inlet 25 Rotor Collar 8 Soft Grip 26 Front Plate 9 O Ring 27 Pin 10 O Ring 28 Bearing 11 Valve Stem 29 Valve Bushin...

Page 16: ......

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