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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

4. ALWAYS finish tightening with a torque wrench. The weight of the vehicle

will need to be placed on the wheel to prevent it from rotating while the
nuts are tightened. Ensure the final torque applied to the nuts meets the
vehicle manufacturer’s recommendations.

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air supply hose until the compressor has been shut

down and the compressed air pressure released.

2. Once the pressure has been released, disconnect the air supply hose from

the tool.

MAINTENANCE

DAILY

1. Before use, drain water from air reservoir, air line and compressor as

appropriate.

2. If no line lubricator is used, ensure that oil is applied to the tool on a daily

basis through the air inlet connection.

3. For lubricating the air motor, an air line lubricator should be used,

containing Clarke Air Line Oil, adjusted to 2 drops per minute. If this is not
possible, run a few drops of oil through the tool. It may be entered  into
the tool air inlet, (ensuring the strainer is clear), or into the hose at the
nearest connection to the air supply. Then operate the tool.

Clarke Air Line Oil is available from your CLARKE dealer, part no. 3050825.

CLEANING

1. Keep the body of the tool clean and free from debris.

2. Grit or gum deposits in the tool may also reduce efficiency. This condition

can be corrected by cleaning the air strainer and flushing out the tool
with gum solvent oil, or failing this, the tool should be disassembled,
thoroughly cleaned, dried and reassembled.

3. After extensive use, remove the inlet screen filter and flush out the

mechanism with gum solvent oil or an equal mixture of SAE No10 oil and
paraffin. Allow to dry before use.

4. Clean the air inlet filter screen inside the hose adaptor.

5. If the tool runs erratically or becomes inefficient, and the air supply is of

good quality, it may be necessary to dismantle the air motor and hammer
mechanism and replace worn or damaged parts. You may prefer to take
the tool to your CLARKE dealer if internal maintenance is required.

Your Clarke Impact Wrench has been designed to give long and trouble free
service. If, however, having followed the instructions in this booklet carefully,
you encounter problems, take the unit to your local Clarke dealer.

Summary of Contents for 3110402

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC07 13 1 2 IMPACT WRENCH Model Nos CAT23C CAT92 CAT96 CAT231B Part Nos 3110402 3110848 3110852 3110425...

Page 2: ...ld be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights TECHNICAL SPECIFICATIONS Please note that the d...

Page 3: ...sense do not use this product when you are tired or under the influence of alcohol or medication 2 Always wear eye protection when using the impact wrench to provide protection from flying particles...

Page 4: ...not moving and disconnected from the air supply when changing sockets etc Use only Impact Wrench sockets DO NOT use standard sockets 3 ALWAYS finish tightening wheel nuts or engine parts with a torque...

Page 5: ...tures 1 1 2 Square Socket Drive 2 Forward Reverse selector 3 Trigger 4 Speed Control Regulator 5 Airline Connection with filter 6 Lubrication Port The CAT96 and CAT231B Impact Wrench Kit contains the...

Page 6: ...is kept clean If an unusually long air hose is required over 8 metres line presure may need to be increased Never exceed the maximum operating pressure for the tool The air hose must be rated at leas...

Page 7: ...N CAUTION ALWAYS BE SURE THAT THE TOOL IS SWITCHED OFF BEFORE ATTACHING OR REMOVING A SOCKET ALWAYS TAKE CARE TO USE THE CORRECT SIZE SOCKET FOR BOLTS AND NUTS AN INCORRECT SOCKET WILL CAUSE DAMAGE TO...

Page 8: ...y on the square drive of the wrench 2 With the FORWARD NEUTRAL REVERSE switch in the REVERSE running position and holding the wrench firmly in BOTH HANDS pull the trigger The nut will be impacted repe...

Page 9: ...nlet ensuring the strainer is clear or into the hose at the nearest connection to the air supply Then operate the tool Clarke Air Line Oil is available from your CLARKE dealer part no 3050825 CLEANING...

Page 10: ...n a few drops of CLARKE airline oil into the air inlet and run the tool for a few seconds to ensure that the oil has been well distributed throughout the tool 3 When storing ensure the blanking plug i...

Page 11: ...t r a p d e s o l c n i r o t a l u g e R 2 n o i t i s o p w o l f r i a l a r e n e G 3 t r i d y b d e k c o l b r o f r e t l i f r i a t e l n i e n i m a x E 1 s s e n i l n a e l c n e p o o t...

Page 12: ...1 1 W 4 0 5 1 4 3 r e v o C r a e R 4 3 W 4 0 5 1 2 1 r o t a l u g e R r i A 2 1 W 4 0 5 1 5 3 r e h s a W a n 4 3 1 g n i R O a n 1 6 3 w e r c S a n 4 4 1 g n i r p S 4 1 W 4 0 5 1 7 3 r e b b u R...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM...

Page 14: ...sed to vibration may suffer from Hand Arm Vibration Syndrome HAVS which includes dead hand dead finger and white finger These are painful conditions and are widespread in industries where vibrating to...

Page 15: ...the maximum time the respective tool may be used per day The uncertainty factor should also be taken into account when assessing a risk The two figures a and K may be added together and the resultant...

Page 16: ...16 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 17: ...17 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

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