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8

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

was set.

 The tool is now set to duplicate that tightness. For future use, note

that specific setting.

6. When critical torque values are not required, turn nut or bolt until it fits

snugly, and then turn a further one quarter to one half a turn - slightly
more if gaskets are used between surfaces.

7. For additional power during disassembly work, turn the air line regulator to

its highest setting.

This tool is rated at 5/8" bolt size, and is downgraded for spring ‘U’ bolts, tie
bolts, long cap screws, double depth nuts, badly rusted conditions, and
spring loaded fasteners as these conditions absorb much of the impact
power.

8. Turn off the wrench as soon as the impact sound is heard.

IMPORTANT: Where the torque setting is critical, the final tightening of nuts or bolts,
must be by hand using a properly calibrated torque wrench.

LOOSENING A WHEEL NUT

1. Remove any wheel trim, before selecting the appropriate socket and

placing firmly on the square drive of the wrench.

2. With the FORWARD/NEUTRAL/REVERSE switch in the REVERSE running

position, and holding the wrench firmly in BOTH HANDS, pull the trigger. The
nut will be impacted repeatedly until it is loosened.  

IMPORTANT!

  Release

the trigger immediately the nut begins to loosen.

3. Jack up the vehicle according to the vehicles handbook so that the

wheel is clear of the ground, then proceed to fully undo the wheel nuts.

4. Soak rusted nuts in penetrating oil, and break rust seal before twisting off

with the wrench.

ENSURE THAT THE CORRECT SOCKET IS BEING USED FOR THE NUTS ON
YOUR PARTICULAR VEHICLE. AN INCORRECT SOCKET SIZE IS LIKELY TO
DAMAGE THE HEADS OF THE BOLTS/NUTS.

TIGHTENING A NUT

1

Start the nut by hand, ensuring it is not cross threaded, then with the
appropriate socket installed on the wrench, place it on the nut.

2. With the FORWARD/NEUTRAL/REVERSE switch in the clockwise (FORWARD)

running position, and holding the wrench firmly in BOTH HANDS, pull the
trigger.

3. Run each nut up in turn until it is ‘nipped’ up only - do not tighten. When

all nuts are nipped up, tighten progressively by pulling the trigger fully and
allowing the action to operate for 3 to 4 impacts 

only 

to prevent

overtightening.

Summary of Contents for 3110402

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC07 13 1 2 IMPACT WRENCH Model Nos CAT23C CAT92 CAT96 CAT231B Part Nos 3110402 3110848 3110852 3110425...

Page 2: ...ld be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights TECHNICAL SPECIFICATIONS Please note that the d...

Page 3: ...sense do not use this product when you are tired or under the influence of alcohol or medication 2 Always wear eye protection when using the impact wrench to provide protection from flying particles...

Page 4: ...not moving and disconnected from the air supply when changing sockets etc Use only Impact Wrench sockets DO NOT use standard sockets 3 ALWAYS finish tightening wheel nuts or engine parts with a torque...

Page 5: ...tures 1 1 2 Square Socket Drive 2 Forward Reverse selector 3 Trigger 4 Speed Control Regulator 5 Airline Connection with filter 6 Lubrication Port The CAT96 and CAT231B Impact Wrench Kit contains the...

Page 6: ...is kept clean If an unusually long air hose is required over 8 metres line presure may need to be increased Never exceed the maximum operating pressure for the tool The air hose must be rated at leas...

Page 7: ...N CAUTION ALWAYS BE SURE THAT THE TOOL IS SWITCHED OFF BEFORE ATTACHING OR REMOVING A SOCKET ALWAYS TAKE CARE TO USE THE CORRECT SIZE SOCKET FOR BOLTS AND NUTS AN INCORRECT SOCKET WILL CAUSE DAMAGE TO...

Page 8: ...y on the square drive of the wrench 2 With the FORWARD NEUTRAL REVERSE switch in the REVERSE running position and holding the wrench firmly in BOTH HANDS pull the trigger The nut will be impacted repe...

Page 9: ...nlet ensuring the strainer is clear or into the hose at the nearest connection to the air supply Then operate the tool Clarke Air Line Oil is available from your CLARKE dealer part no 3050825 CLEANING...

Page 10: ...n a few drops of CLARKE airline oil into the air inlet and run the tool for a few seconds to ensure that the oil has been well distributed throughout the tool 3 When storing ensure the blanking plug i...

Page 11: ...t r a p d e s o l c n i r o t a l u g e R 2 n o i t i s o p w o l f r i a l a r e n e G 3 t r i d y b d e k c o l b r o f r e t l i f r i a t e l n i e n i m a x E 1 s s e n i l n a e l c n e p o o t...

Page 12: ...1 1 W 4 0 5 1 4 3 r e v o C r a e R 4 3 W 4 0 5 1 2 1 r o t a l u g e R r i A 2 1 W 4 0 5 1 5 3 r e h s a W a n 4 3 1 g n i R O a n 1 6 3 w e r c S a n 4 4 1 g n i r p S 4 1 W 4 0 5 1 7 3 r e b b u R...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM...

Page 14: ...sed to vibration may suffer from Hand Arm Vibration Syndrome HAVS which includes dead hand dead finger and white finger These are painful conditions and are widespread in industries where vibrating to...

Page 15: ...the maximum time the respective tool may be used per day The uncertainty factor should also be taken into account when assessing a risk The two figures a and K may be added together and the resultant...

Page 16: ...16 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 17: ...17 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 20: ......

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