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4.1.2

 BA LEXION 560 - 520 Montana - 0299 533.1

Safety Rules

5. Start the engine only from the operator's seat. 

Never attempt to start the engine by shortening 
across the starting motor terminals as the 
machine may immediately start to move.

6. Before moving away, always check the 

immediate vicinity of the machine (e.g. for 
children). Ensure adequate visibility. For a 
warning, always blow the horn before 
starting up!

7. Never run the engine in a closed building!

8. Clothing worn by the operator must be close-

fitting. Avoid wearing loose jackets, shirts or 
ties.

9. Handle fuel with care. – It is highly flammable. 

Never refuel the machine in the vicinity of 
naked flames or sparks. 
Do not smoke during refuelling!

10. Always stop the engine and remove the ignition 

key before refuelling. Fill the fuel tank outdoors. 
Clean up any spilled fuel immediately.

11. Prevent fires by keeping the machine clean!

12. Take care when handling brake fluid and 

battery acid (toxic and corrosive)!

13. Always blow the horn before starting the engine 

and engaging the threshing mechanism – 
watch for children.

Transporting passengers, instructor, operating 
personnel

1. Only such persons may be transported on the 

instructor's seat who instruct the driver and/or 
provide instructions regarding the machine.

2. The carrying of passengers is otherwise not 

permitted.

Driving operations

1. Observe the maximum permissible axle loads 

and total weights.

2. The operating, steering and braking behaviour 

of the combine will be affected, e.g. by the 
road surface and by attaching implements. 
Therefore, the handling of the machine must 
be adapted to existing terrain and ground 
conditions. Take particular care when operating 
or turning on a slope and with a full grain tank. 
Never take the transmission out of gear when 
driving on a slope or on uneven terrain!

3. The grain tank must be empty when driving 

on public roads and lanes.

4. Never leave the operator's platform when 

driving.

5. Stay a safe distance away from low over-head 

power lines (watch radio and CB radio 
antennas, if installed).

6. For road travel with a raised front attachment 

the safety switch must be switched off.

7. Before driving the machine and before starting 

fieldwork adjust the mirrors to give full view of 
the road or lane and working area behind.

8. Practise particular caution when crossing level 

crossings.
If a level crossing cannot be crossed swiftly 
and without stopping due to road traffic or due 
to an obstacle, stop the machine in front of the 
St. Andrew's cross. Otherwise cross the level 
crossing without stopping and waiting.

Leaving the combine harvester

1. When leaving the combine harvester, ensure 

that it will not roll away (apply parking brake, 
chock blocks). Shut off the engine, remove 
the main switch key (ignition key) and lock 
the operator’s cab! 

2. If the combine harvester is shut down for an 

extended period, turn off the battery isolating 
switch.

3. Never leave the combine unattended as long 

as the engine is still running!

4. Lower front attachments (cutterbars, maize 

picker head etc.) fully to the ground before 
leaving the machine!

Front attachments (cutterbar etc.) and other 
components

1. Work under raised front attachments 

(cutterbar etc.) only when you are sure that 
the front attachment is safely supported!

2. Particular care must be taken when attaching 

front attachments (cutterbar etc.) or when 
coupling a trailer to the combine!

3. Knives, the cutterbar, intake auger and reel etc. 

cannot be completely shielded by construc-
tional measures due to their function. For this 
reason, an adequate safety distance must be 
maintained to these moving elements during 
operation!

4. Feeder chains and snapping rolls of the maize 

head (maize picker head) cannot be completely 
shielded by constructional measures due to 
their function. For this reason, an adequate 
safety distance must be maintained to these 
moving elements during operation. These 
instructions apply analogously for all other 
attachments!

Summary of Contents for LEXION 520 MONTANA

Page 1: ...LEXION 560 550 MONTANA LEXION 530 520 MONTANA LEXION 560 Operator s Manual...

Page 2: ...R e a d a n d f o l l o w s a f e t y i n s t r u c t i o n s Find manuals at http best manuals com search s CLA 2995331...

Page 3: ...1 Introduction Find manuals at http best manuals com search s CLA 2995331...

Page 4: ...Find manuals at http best manuals com search s CLA 2995331...

Page 5: ...the instructions which apply to the appropriate accessories on your machine Provided all instructions regarding maintenance and care of your machine are followed you can count on many years of reliab...

Page 6: ...1 1 2 BA LEXION 560 520 Montana 0299 533 1 Introduction Find manuals at http best manuals com search s CLA 2995331...

Page 7: ...2 Contents Find manuals at http best manuals com search s CLA 2995331...

Page 8: ...Find manuals at http best manuals com search s CLA 2995331...

Page 9: ...ode 6 2 5 Deactivating ECON operating mode 6 2 5 REHEAT operation Dehumidify cab windows 6 2 6 Displaying the outside temperature 6 2 7 Changing the temperature display to Fahrenheit 6 2 7 Floor heati...

Page 10: ...s 6 9 3 Cutterbar hydraulic cylinders 6 10 1 Cutterbar hydraulic cylinders 6 10 1 Third cutterbar cylinder 6 10 1 Grain tank 6 11 1 Closing the grain tank drain holes 6 11 1 Driving the combine 6 12 1...

Page 11: ...33 Display dry yield 8 2 33 Setting combine to type of crop 8 2 35 List of threshable crops 8 2 35 Load CLAAS adjustments 8 2 35 Load own adjustments 8 2 37 Save own adjustments 8 2 37 Print machine...

Page 12: ...oncave setting 9 2 4 Basic concave setting 9 2 4 Adjusting the concave position sensor 9 2 10 Threshing drum speed 9 2 11 Drum drives 9 2 11 Two step variable speed drive 9 2 11 Removing and installin...

Page 13: ...ombine adjustments LEXION 560 520 Montana 9 8 2 Disawner plates 9 8 8 Concave segment 9 8 8 Malfunction cause and or remedy Basic machine 9 9 1 10 Maintenance basic machine Important maintenance instr...

Page 14: ...compressor 10 9 4 Maintenance work before the harvest 10 9 5 Fire extinguisher 10 10 1 Compressed air system accessory 10 11 1 Compressed air connections 10 11 2 Compressed air gun and woven hose 10 1...

Page 15: ...g safety cartridge plastic housing 11 6 8 Removing and installing safety cartridge metal housing 11 6 9 Alternator 11 7 1 Cleaning the alternator 11 7 1 Electric system 11 8 1 Battery 11 8 1 Alternato...

Page 16: ...2 1 8 BA LEXION 560 520 Montana 0299 533 1 Contents...

Page 17: ...3 General information...

Page 18: ......

Page 19: ...ion is are pre scribed or the operation of which after being modified could represent a hazard to other road users then the vehicle type approval registration shall no longer be valid and application...

Page 20: ...3 1 2 BA LEXION 560 520 Montana 0299 533 1 General information...

Page 21: ...n characteristics of this CLAAS machine or detract from its functional performance with a possible adverse effect on the active and or passive operational safety of the machine and its occupational sa...

Page 22: ...3 2 2 BA LEXION 560 520 Montana 0299 533 1 General information...

Page 23: ...ment B Authorized gross weight C Type D Identification no serial number of machine E Authorized front axle load F Year of manufacture G Rated capacity of combine harvester kW H Authorized rear axle lo...

Page 24: ...is necessary as otherwise incorrect spare part deliveries may result Identification plate The identification plate of the machine is located on the right hand side above the rear axle Fig 2 Machine se...

Page 25: ...ification plates showing the engine serial no are attached to the valve cover Fig 5 Straw chopper identification plate The chopper serial number is provided on the left hand side panel Fig 6 Cab seria...

Page 26: ...3 3 4 BA LEXION 560 520 Montana 0299 533 1 General information...

Page 27: ...4 Safety Rules...

Page 28: ......

Page 29: ...ntrary to the intended use The manufacturer accepts no liability for any damage or injury resulting from this misuse and these risks must be born solely by the user Compliance and strict adherence to...

Page 30: ...roads and lanes 4 Never leave the operator s platform when driving 5 Stay a safe distance away from low over head power lines watch radio and CB radio antennas if installed 6 For road travel with a r...

Page 31: ...nd cleaning work and the elimination of malfunctions should only be performed with the drive and the engine switched off remove the ignition key and turn off the battery isolating switch 2 Escaping fl...

Page 32: ...ld onto the hydraulic ram Fig 1 During combine operation the safety lock S must be secured with latch R Fig 2 Fire extinguisher The agent for the fire extinguisher manufacturer should check the exting...

Page 33: ...quipped with two wheel chocks from the factory The brackets holding the wheel chocks are located on the left hand machine side behind the fan guard The wheel chocks must be carried on the machine at a...

Page 34: ...injury do not remove any hydraulic elements or components unless the pressure has been released Method for releasing the hydraulic pressure see page 4 1 7 and 4 1 8 in the current Operator s Manual N...

Page 35: ...hydraulic pressure using a valve The unit in question must be moved to a position where the hydraulic pressure is as low as possible However residual oil pressure in the lines cannot be excluded Relie...

Page 36: ...r position to the centre position between chopper and swathing position by pressing pushbutton 2 Stop the engine Now carefully loosen the hose of the hydraulic cylinder at A DANGER Residual oil pressu...

Page 37: ...cals their placement on the machine and a brief explanatory text are shown on the following pages The CLAAS part number of every decal is stated ahead of the text The figure in refers to the adjacent...

Page 38: ...4 2 2 BA LEXION 560 520 Montana 0299 533 1 Safety Rules 0514 038 2 1 Stay outside of the hazard area when machine is suspended Fig 1 2 3 1 1 1 2 3 Safety Rules...

Page 39: ...99 533 1 BA LEXION 560 520 Montana 4 2 3 Safety Rules 0514 946 1 2 Before putting the machine into operation read and observe the operator s manual and follow the safety instructions Fig 4 5 6 2 4 2 5...

Page 40: ...4 2 4 BA LEXION 560 520 Montana 0299 533 1 Safety Rules 0516 042 0 4 Keep well clear of danger area between front attachment and machine Fig 7 8 9 4 7 4 8 9...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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