Claas LEXION 520 MONTANA, Operator'S Manual

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2.1.6
BA LEXION 560 - 520 Montana - 0299 533.1
Contents
Drive belts, drive chains ................................................. 10.8.2
Drive system diagram, right-hand side .......................... 10.8.3
Drive belts, drive chains ................................................. 10.8.3
Front attachment drive 2
nd
step
(without variable-speed drive) – Tensioning belt (2) ...... 10.8.4
Front attachment drive 3
rd
step
(with variable-speed drive) – Tensioning belt (3) ........... 10.8.5
Impeller drive – Tensioning belt (5) ............................... 10.8.6
Reel hydraulic pump drive –
Tensioning belt (6) ......................................................... 10.8.7
Front attachment drive 1
st
step –
Tensioning belt (7)
(without front attachment QUICK STOP) ....................... 10.8.8
Front attachment drive 1
st
step –
Tensioning belt (7)
(with front attachment QUICK STOP) ............................ 10.8.9
Straw / chaff spreader hydraulic pump drive –
Tensioning belt (8) ....................................................... 10.8.10
Threshing mechanism drive –
Tensioning belt (9) ....................................................... 10.8.11
Grain tank unloading drive 1
st
step –
Tensioning belt (10) ..................................................... 10.8.12
Grain tank unloading drive 2
nd
step –
Removing chain (11) .................................................... 10.8.14
Grain tank unloading drive 2
nd
step –
Installing and adjusting chain (11) ............................... 10.8.15
Straw chopper drive 1
st
step –
Tensioning belt (12) ..................................................... 10.8.16
Straw chopper drive 2
nd
and 3
rd
step –
Tensioning belts (13) and (14) ..................................... 10.8.17
Sieve pan drive 1
st
step – Tensioning belt (18) ........... 10.8.19
Sieve pan drive 2
nd
step – Tensioning belt (19) .......... 10.8.20
Sieve pan drive 3
rd
step – Tensioning belt (20) ........... 10.8.21
Straw walker drive – Tensioning belt (22) .................... 10.8.22
Finger roller drive – Tensioning belt (45) ..................... 10.8.23
Fan drive 1
st
step – Tensioning belt (46) ..................... 10.8.24
Rotary radiator screen suction blower drive –
Tensioning belt (51) ..................................................... 10.8.25
Threshing drum drive – Tensioning belt (53) ............... 10.8.26
Accelerator drive – Tensioning belt (54) ...................... 10.8.27
Rotary radiator screen drive –
Tensioning belt (57) ..................................................... 10.8.28
Cab / Air conditioner ............................................................ 10.9.1
Cab ................................................................................ 10.9.1
Cleaning the filters ......................................................... 10.9.1
Cleaning the units located in the cab roof ...................... 10.9.1
Cleaning the cab screens .............................................. 10.9.2
Air conditioner ................................................................ 10.9.3
Cleaning the condenser ................................................. 10.9.3
Checking refrigerant level .............................................. 10.9.3
Replacing the filter receiver drier ................................... 10.9.4
Required refrigerant quantity – refrigerant R 134 a ....... 10.9.4
Oil for the compressor ................................................... 10.9.4
Maintenance work before the harvest ............................ 10.9.5
Fire extinguisher ................................................................ 10.10.1
Compressed air system
(accessory) ........................................................................ 10.11.1
Compressed air connections ....................................... 10.11.2
Compressed-air gun and woven hose ......................... 10.11.2
Draining the accumulator ............................................ 10.11.3
Pressure controller ...................................................... 10.11.3
Checking the safety valve ........................................... 10.11.4
Straw chopper ................................................................... 10.12.1
Replacing the free-swinging knives for grain ............... 10.12.1
Removing the straw guide plate .................................. 10.12.1
Removing the free-swinging knives for grain .............. 10.12.3
Bolting down the free-swinging knives for grain .......... 10.12.3
Installing the straw guide plate .................................... 10.12.5
Replacing the stationary knives ................................... 10.12.6
Winter storage instructions for combines .......................... 10.13.1
11. Maintenance – engine
Important maintenance instructions ..................................... 11.1.1
Important maintenance instructions
and safety rules ............................................................ 11.1.1
Maintenance schedules and lubricants charts ..................... 11.2.1
Maintenance schedule .................................................. 11.2.1
Lubricants chart ............................................................. 11.2.2
Engine maintenance ............................................................ 11.3.1
Engine overview ............................................................ 11.3.1
Fuel system / engine oil ....................................................... 11.4.1
Fuel system ................................................................... 11.4.1
Fuel tank ........................................................................ 11.4.1
Fuel shut-off tap ............................................................ 11.4.1
Water separator / fuel pre-filter
(Standard equipment – small version) ........................... 11.4.2
Water separator / fuel pre-filter
(accessory, replaces fuel pre-filter Fig. 4) ..................... 11.4.3
Fuel filter ........................................................................ 11.4.4
Replacing the filter cartridge .......................................... 11.4.4
Bleed fuel system .......................................................... 11.4.5
Engine oil level check .................................................... 11.4.5
Engine oil change .......................................................... 11.4.5
Draining used oil ............................................................ 11.4.6
Oil filter .......................................................................... 11.4.7
Topping up engine oil .................................................... 11.4.8
Cooling system .................................................................... 11.5.1
Coolant .......................................................................... 11.5.1
Water drain plugs on the engine block .......................... 11.5.1
Radiator ......................................................................... 11.5.2
Filling the cooling system with coolant .......................... 11.5.3
Overpressure ................................................................. 11.5.3
Frost protection / corrosion protection ........................... 11.5.3
Warning sign ................................................................. 11.5.3
Coolant temperature ...................................................... 11.5.4
Stopping the engine when overheated .......................... 11.5.4
Rotary chaff screen ....................................................... 11.5.5
Cleaning the radiator ..................................................... 11.5.7
Dry-type air cleaner ............................................................. 11.6.1
Warning device .............................................................. 11.6.2
Cleaning the air filter intake screen ............................... 11.6.2
Cleaning the air filter with plastic housing ..................... 11.6.3
Removing the air filter main cartridge ............................ 11.6.3
Cleaning the air filter main cartridge .............................. 11.6.4
Installing the air filter main cartridge .............................. 11.6.4
Cleaning the air filter with metal housing ....................... 11.6.5
Removing the air filter main cartridge ............................ 11.6.5