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298 425.0 - BA LEXION 460 - 410 

2.1.3

Contents

Adjustment of primary wind duct 
LEXION 460 – 420  .......................................................... 9.4.9
Wind board 
LEXION 460 – 420  ........................................................ 9.4.10
Wind boards 
LEXION 410  .................................................................. 9.4.10
Fan shutters for combining grass seed 
and other special crops 
(Extra equipment)  .......................................................... 9.4.11
Dynamic sidehill levelling
(3-D cleaning system) .................................................... 9.4.12
Returns .......................................................................... 9.4.12
Combine performance monitor  ...................................... 9.4.14

Grain delivery ......................................................................... 9.5.1

Augers and auger troughs  ............................................... 9.5.1
Elevators .......................................................................... 9.5.2
Grain tank  ........................................................................ 9.5.3
Grain tank extension – electrical 
(9300 / 8500 litres grain tank) .......................................... 9.5.3
Grain tank extension – mechanical 
(8100 / 7800 / 7300 litres grain tank)  ............................... 9.5.4
Unloading the grain tank .................................................. 9.5.5
Grain tank unloading aid 
(Extra equipment)  ............................................................ 9.5.6
Grain tank unloading tube  ............................................... 9.5.6
Swinging the unloading tube out and in ........................... 9.5.6
Inspection doors on the grain tank unloading tube .......... 9.5.8
Shear bolt for grain tank unloading .................................. 9.5.8
Grain tank unloading – engaging and disengaging  ......... 9.5.9
Grain tank access ............................................................ 9.5.9
Automatic chain lubrication – grain tank unloading 
(Extra equipment)  .......................................................... 9.5.10

Straw chopper ........................................................................ 9.6.1

Straw chopper (hydraulic) ................................................ 9.6.1
Before using the straw chopper, check  ........................... 9.6.1
Adjusting spreading width ................................................ 9.6.2
Spreader hopper height adjustment  ................................ 9.6.2
Electric deflector adjustment  ........................................... 9.6.2
Adjusting the length of cut  ............................................... 9.6.3
Adjusting cross knife ........................................................ 9.6.3
Putting the straw chopper into operation  ......................... 9.6.4
Putting the straw chopper out of operation  ...................... 9.6.5
Chopper position for hitching the cutterbar trailer ............ 9.6.5
Reducing the speed of the straw chopper  ....................... 9.6.6
Moving the V-belt (12) on the pulley  ................................ 9.6.8

Straw chopper ........................................................................ 9.7.1

Straw chopper (rigid straw chopper) ................................ 9.7.1
Before using the straw chopper, check  ........................... 9.7.1
Adjusting spreading width ................................................ 9.7.2
Spreader hopper height adjustment  ................................ 9.7.2
Electric deflector adjustment  ........................................... 9.7.3
Adjusting the length of cut  ............................................... 9.7.3
Adjusting cross knife ........................................................ 9.7.4
Putting the straw chopper into operation  ......................... 9.7.4
Putting the straw chopper out of operation  ...................... 9.7.5
Chopper position for cutterbar trailer hitching .................. 9.7.5
Reducing the chopper speed ........................................... 9.7.5

Chaff spreader / Straw spreader  ...........................................  9.8.1

Chaff spreader  ................................................................  9.8.1
Folding the chaff spreader open  .....................................  9.8.2
Straw spreader ................................................................  9.8.4
Adjusting the spread pattern  ...........................................  9.8.4

Sieve chart and suggested combine adjustments .................  9.9.1

Sieve chart  ......................................................................  9.9.1
Suggested combine adjustments  ....................................  9.9.2
Disawner plates ...............................................................  9.9.8
Threshing segment  .........................................................  9.9.8

Problem, cause and / or remedy – Basic machine ..............  9.10.1

10. Maintenance – basic machine

Important maintenance instructions  ....................................  10.1.1

Important maintenance instructions 
and safety rules .............................................................  10.1.1

Maintenance schedules and lubricants charts  ....................  10.2.1

Maintenance schedules  ................................................  10.2.1
Lubricants charts ...........................................................  10.2.4

Hydraulic system  .................................................................  10.3.1

Hydraulic accumulators  .................................................  10.3.1
Checking the oil level  ....................................................  10.3.1
Changing hydraulic oil  ...................................................  10.3.2
Changing the hydraulic oil filter  .....................................  10.3.3
Cleaning the coarse filter  ..............................................  10.3.3
Refilling the system after a hydraulic oil change 
(Sauer 90 R 130 / 90 M 100) .........................................  10.3.4
Bleeding the hydraulic cylinders for 
cutterbar transverse control  ..........................................  10.3.5

Transmission / Brakes .........................................................  10.4.1

Transmission gearbox  ...................................................  10.4.1
Checking the oil level  ....................................................  10.4.1
Oil change  .....................................................................  10.4.1
Final drives (2-step) 
(20 t / 19 t / 20 t HD) ......................................................  10.4.2
Checking the oil level  ....................................................  10.4.2
Oil change  .....................................................................  10.4.2
Final drives 
(Planetary gear)  ............................................................  10.4.3
Checking the oil level  ....................................................  10.4.3
Oil change  .....................................................................  10.4.3
Threshing drum two-step variable speed drive  .............  10.4.4
Oil change  .....................................................................  10.4.4
Checking the oil level  ....................................................  10.4.4
Transfer gearbox ...........................................................  10.4.5
Checking the oil level  ....................................................  10.4.5
Oil change  .....................................................................  10.4.5
Grain tank unloading transmission  ................................  10.4.5
Checking the oil level  ....................................................  10.4.5
Oil change  .....................................................................  10.4.5
Gear shift control adjustment  ........................................  10.4.5
Foot brake and brake fluid  ............................................  10.4.6
Parking brake  ................................................................  10.4.6

Feeder housing  ...................................................................  10.5.1

Tension feeder chains ...................................................  10.5.1
Cleaning the suction blower
(extra equipment)  ..........................................................  10.5.1

Summary of Contents for LEXION 410

Page 1: ...OPERATOR S MANUAL LEXION 460 LEXION 450 LEXION 440 LEXION 430 LEXION 420 LEXION 410 CEBIS...

Page 2: ...R e a d a n d f o l l o w s a f e t y i n s t r u c t i o n s Find manuals at http best manuals com search s CLA 2984250...

Page 3: ...1 Introduction Find manuals at http best manuals com search s CLA 2984250...

Page 4: ...Find manuals at http best manuals com search s CLA 2984250...

Page 5: ...y equipment on your combine Provided you follow the advice on the care and servicing of your machine you will be rewarded with reliable and long service from your Combine Harvester We recommend that y...

Page 6: ...1 1 2 BA LEXION 460 410 298 425 0 Introduction Find manuals at http best manuals com search s CLA 2984250...

Page 7: ...2 Contents Find manuals at http best manuals com search s CLA 2984250...

Page 8: ...Find manuals at http best manuals com search s CLA 2984250...

Page 9: ...rmometer F2 outside red 6 2 8 Cabin with air conditioner Standard version 6 2 9 Cabin with compressor type air conditioning system 6 2 10 Cabin with heating 6 2 12 Floor heating 6 2 12 Demister System...

Page 10: ...the stand 7 1 6 Removing the cutterbar 7 2 1 Removing the cutterbar 7 2 1 Laying down the cutterbar on the ground 7 2 1 Placing the cutterbar on the cutterbar trailer 7 2 2 8 Operation CEBIS 9 Operati...

Page 11: ...he length of cut 9 7 3 Adjusting cross knife 9 7 4 Putting the straw chopper into operation 9 7 4 Putting the straw chopper out of operation 9 7 5 Chopper position for cutterbar trailer hitching 9 7 5...

Page 12: ...10 7 26 Relieving the tension on straw chopper drive belt 12 and removing the belt hydraulic straw chopper 10 7 27 Installing the straw chopper drive belt 12 and tensioning it at spring loaded cylinde...

Page 13: ...Fuel pre filter Extra equipment replaces fuel pre filter Fig 8 11 3 4 Fuel filter 11 3 5 Replacing the filter cartridge 11 3 5 Bleeding the fuel system 11 3 6 Checking engine oil level 11 3 6 Engine...

Page 14: ...2 1 6 BA LEXION 460 410 298 425 0 Contents...

Page 15: ...3 General information...

Page 16: ......

Page 17: ...h the regulations for the marking of road vehicles with excess width two marker boards at the front and back protective bar two amber flashing warning beacons If any part s of the combine is are subse...

Page 18: ...3 1 2 BA LEXION 460 410 298 425 0 General information...

Page 19: ...cteristics of this CLAAS machine or can detract from its functional performance with a possible adverse affect on the active and or passive operational safety of the machine and its occupational safet...

Page 20: ...3 2 2 BA LEXION 460 410 298 425 0 General information...

Page 21: ...axle load F Year of manufacture G Rated capacity of engine kW H Authorized rear axle load I ECE engine designation Fig 1 1 27671 C D E F G Poids total autorise en charge CHARTRES le RECEPTION des MINE...

Page 22: ...revent incorrect spare parts deliveries Identification plate The identification plate of the machine is located on the right hand side on the operator s platform Fig 2 Combine serial number The combin...

Page 23: ...showing the engine serial no are attached to the valve cover Fig 5 hydraulic mechanic Straw chopper identification plate The chopper serial number is stamped on the left hand side panel Fig 6 7 Cabin...

Page 24: ...3 3 4 BA LEXION 460 410 298 425 0 General information...

Page 25: ...4 Safety rules...

Page 26: ......

Page 27: ...ely by the user Compliance and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements for the intended use This combine...

Page 28: ...ty rocker switch must be switched off 7 Before driving the machine and before starting fieldwork adjust the mirrors to give full view of the road or lane and working area behind Leaving the combine ha...

Page 29: ...l or hydraulic oil under high pressure can penetrate the skin and cause serious injury If any fluid is injected into the skin consult a doctor immediately as otherwise serious infections may result 3...

Page 30: ...4 1 4 BA LEXION 460 410 298 425 0 Safety rules...

Page 31: ...latch R and fold onto the hydraulic piston Fig 1 During combine operation the safety lock must be secured with latch R Fig 2 Fire extinguisher The agent for the fire extinguisher manufacturer should c...

Page 32: ...is equipped with two wheel chocks from the factory The brackets holding the wheel chocks are located on the left hand machine side behind the fan guard The wheel chocks must be carried on the machine...

Page 33: ...gns their placement on the machine and a brief explanatory text are shown on the following pages The CLAAS part number of every decal is stated ahead of the text The figures in refer to the adjacent p...

Page 34: ...4 2 2 BA LEXION 460 410 298 425 0 Safety rules 514 806 0 3 Engage lift cylinder safety lock before entering area of potential hazard Fig 1 2 3 1 2 3 Safety rules...

Page 35: ...298 425 0 BA LEXION 460 410 4 2 3 Safety rules 514 743 1 4 Keep well clear of danger area between front attachment and machine Fig 4 5 6 4 5 6...

Page 36: ...4 2 4 BA LEXION 460 410 298 425 0 Safety rules 514 808 0 5 Danger Stay clear of rotating machine parts to avoid personal injury Fig 7 8 9 10 11 7 8 9 10 11...

Page 37: ...298 425 0 BA LEXION 460 410 4 2 5 Safety rules 514 808 0 5 Danger Stay clear of rotating machine parts to avoid personal injury Fig 12 13 14 12 13 14...

Page 38: ...4 2 6 BA LEXION 460 410 298 425 0 Safety rules 514 827 0 7 Do not allow riders on access ladder or platform Fig 15 16 17 18 15 16 17 18...

Page 39: ...298 425 0 BA LEXION 460 410 4 2 7 Safety rules 514 828 0 10 Avoid contact with overhead high voltage power lines Stay well clear Watch antenna if installed Fig 19 20 21 19 20 21...

Page 40: ...4 2 8 BA LEXION 460 410 298 425 0 Safety rules 514 837 0 11 Stay well clear of hot surfaces Fig 22 23 22 23...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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