CLA-VAL 790-01 Installation Operation & Maintenance Download Page 5

4

D1

2

3

B

B

C

S

D2

B

1

INLET

OUTLET

790-01 Basic Components

Item Description

1

100-42 Roll Seal Main Valve

2

X58C Restriction Fitting

3

CRD Pressure Reducing Control

4

X43 "Y" Strainer

Optional Features

Item Description

B

CK2 Cock (Isolation Valve)

C

CV Flow Control (Closing)*

D

Check Valves (125 psid max. reverse pressure)

S

CV Flow Control (Opening)*

* The opening & closing speed controls (optional) 

on this valve should always be open at least 
3 turns off their seats.

CLA-VAL

Phone: 949-722-4800   Fax: 949-548-5441

CLA-VAL CANADA, LTD.

CLA-VAL SA

4687 Christie Drive
Beamsville, Ontario
Canada LOR 1B4
Phone:     905-563-4963
Fax:          905-563-4040

Chemin des Mesanges 1
CH-1032 Romanel/
Lausanne, Switzerland
Phone:   41-21-643-15-55
Fax:       41-21-643-15-50

©

COPYRIGHT CLA-VAL 2001 Printed in USA

Specifications subject to change without notice.

www.cla-val.com

PO Box 1325 Newport Beach CA 92659-0325

E-790-01 (R-7/02)

TM

Represented By:

3/8" N.P.T.
3 PORTS

"A" TYP.

"BB"
DIA.

FLOW

"CC"

2", 3", 4" and 6" Wafer Style

When Ordering Please Specify:

1. Catalog No. 790-01      2. Valve Size      3. Fluid Being Handled      4. Fluid Temperature Range    5. Inlet Pressure Range
6. Outlet Pressure Range   7. Maximum Differential Pressure     8. Minimum Differential Pressure    9. Maximum Flow Rate 
10. Pilot Set Point

2

2 7/8

4 3/8

2 1/2



4
4

4

4 1/8

7 3/8

4



14
14

8

14 3/8


11

13 1/2

15

3/8

115

155

3

3  9/16

5 7/8

3 1/4



7 1/2
7 1/2

6

5 1/4

10 7/8

9 13/16

9
8

11

12 1/2

3/8

58
87

12

21 5/8

15 1/4

19

20 1/2

1/2

290
375

10

18

13

16

17 1/2

1/2

190
250

Valve Size  

(Inches)

A
B
BB
C
CC
D

(ANSI 150)

(ANSI 300)

(Ports)

Approx. Wt. (150 lbs.)
Approx. Wt. (300 lbs.)

VALVE SIZE 

(mm)

50

80

100

150

200

250

300

A

73

90

105

133

-

-

-

B

-

-

-

276

365

457

549

BB

111

149 187

249

-

-

-

C

-

-

-

229

279

330

387

CC

64

83

102

202

-

-

-

D (ANSI 150)

-

-

-

279

343

406

483

D (ANSI 300)

-

-

-

318

381

445

521

E (Ports) -

-

-

10

10

13

13

Approx. kg. (150lbs.)

1.81 3.63 6.35  30

54.43

89

151.50

Approx. kg. (150lbs.)with Studs & Nuts

2.72 4.54 10 

-

-

-

-

Approx. kg. (300lbs.) 

1.81 3.63 6.35 41.73 72.57 116.57

191

Approx. kg. (300LBs.)with Studs & Nuts

5

6.35 11.80

-

-

-

-

Dimensions  

(100-42 Main Valve)

"E" N.P.T.

"E" N.P.T.

"E" N.P.T.

"D"

DIA.

"B"

DIA.

"C"

6", 8",10" and 12" Flanged Style

Distributed By: 
M&M Control Service, INC.
Phone: 800-876-0036
Fax: 847-356-0747
Email: [email protected]

Distributed By: M&M Control Service, Inc.

                http://www.mmcontrol.com/claval-index.php

800-876-0036     847-356-0566

Summary of Contents for 790-01

Page 1: ...Distributed By M M Control Service INC Phone 800 876 0036 Fax 847 356 0747 Email Sales mmcontrol com Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 35...

Page 2: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 3: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 4: ...lower line pressure to a predetermined set point and shall maintain that set point regardless of variations in flow or inlet pressure Control valve shall be constructed of two parts a stainless steel...

Page 5: ...3 Fluid Being Handled 4 Fluid Temperature Range 5 Inlet Pressure Range 6 Outlet Pressure Range 7 Maximum Differential Pressure 8 Minimum Differential Pressure 9 Maximum Flow Rate 10 Pilot Set Point 2...

Page 6: ...e valve is fully opened when loading pressure is sufficiently reduced to allow the liner to roll back completely and expose the full slot area Restoring loading pressure reverses the liner rolling act...

Page 7: ...sed Install the valve between the flanges being sure to include the appropriate flange gas kets between each end of the valve and the mating pipe flange Note The valve must be installed with the flow...

Page 8: ...alve body 7 Use the hammer handle for the final insertion Sometimes it is helpful to beat on the liner with the hammer for the final step 8 To seat the liner on the manifold ring use the ham mer handl...

Page 9: ...COMPOUNDS CAN SEVERELY ATTACK THE LINER MATERIAL 3 Fold the liner as shown and install into the valve body con trol chamber as deeply as possible 4 Continuing to force the liner into the control cham...

Page 10: ...se of the CRD Pressure Reducing Pilot Control to fully relieve all loading on the range spring Slowly open the upstream main line block valve to pressurize the inlet sec tion of the valve Bleed any en...

Page 11: ...ended Pipe layout 6 12 Flange style 100 42 2 Pipe Coupling Rubber Gasket Type 1 100 42 Main Valve Flange X Flange Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876...

Page 12: ...TM 1 COUPLER FOR GROOVED PIPE 2 SPOOL STRAINER ASSEMBLY WITH CONE 3 100 42 MAIN VALVE GROOVE X FLANGE 4 100 42 MAIN VALVE GROOVE X GROOVE Recommended Pipe layout 6 12 Grooved style 100 42 Distributed...

Page 13: ...Stainless Steel Steel Cad Pl Steel Cad Pl Recommended Spare Part 4 Wafer Style Valve 2 3 Wafer Style Valve 6 12 Flanged Valve 6 5 5 1 2 3 4 5 6 4 3 2 8 7 1 When ordering please specify All nameplate d...

Page 14: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 15: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 16: ...assemble and reassemble properly refer to Reassembly Worn disc Disassemble remove and replace disc retainer assembly Yoke dragging on inlet nozzle Disassemble and reassemble properly refer to Reassemb...

Page 17: ...Hex Nut Diaphragm Washer Diaphragm Plug Body Gasket Plug Disc Retainer Assy 15 75 psi Disc Retainer Assy 30 300 psi Disc Retainer Assy 2 6 5 psi Disc Retainer Assy 2 30 psi Yoke Body 1 4 Seat Assy Bu...

Page 18: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 19: ...screen stock number 68373A All other parts available only in replacement assembly Standard 60 mesh pilot system strainer for fluid service PL X43 R 6 00 PARTS LIST Distributed By M M Control Service I...

Page 20: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 21: ...Check spring for visible distortion cracks and breaks Inspect all parts for damage corrosion and cleanliness CLEANING After disassembly and inspection cleaning of the parts can begin Water service usu...

Page 22: ...r Stamped on Side Description CV Flow Control Part Description Material ITEM DESCRIPTION QUAN 1 Cap SS only 1 2 Nut Jam 1 3 Seat 1 4 Gasket 1 5 Disc 1 6 Spring 1 7 Ring Retaining 1 8 Stem 1 9 O Ring 1...

Page 23: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 24: ...end details type of pilot controls used and control adjustment ranges Identification Plate For product identification cast in body markings are supplemented by the identification plate illustrated on...

Page 25: ...001407C R2002101A R2002102J R22002103G R2002104E R2002105A R2002106K R2002107H LINER PART NUMBERS 2 3 4 6 8 10 12 Natural Rubber 65 Durometer EPDM 70 Durometer Nitrile 70 Durometer Silicone 70 Duromet...

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