CLA-VAL 590-01 Installation Operation & Maintenance Download Page 7

DESCRIPTION

The Cla-Val Model CRD Pressure Reducing Control automatically reduces
a higher inlet pressure to a lower outlet pressure. It is a direct acting,
spring loaded, diaphragm type control that operates hydraulically or pneu-
matically. It may be used as a self-contained valve or as a pilot control for
a Cla-Val main valve. It will hold a constant downstream pressure within
very close pressure limits.

OPERATION

The CRD Pressure Reducing Control is normally held open by the force of
the compression spring above the diaphragm; and delivery pressure acts
on the underside of the diaphragm.  Flow through the valve responds to
changes in downstream demand to maintain a pressure.

INSTALLATION

The CRD Pressure Reducing Control may be installed in any position.
There is one inlet port and two outlets, for either straight or angle installa-
tion.  The second outlet port can be used for a gage connection.  A flow
arrow is marked on the body casting.

ADJUSTMENT PROCEDURE

The CRD Pressure Reducing Control can be adjusted to provide a deliv-
ery pressure range as specified on the nameplate.
Pressure adjustment is made by turning the adjustment screw to vary the
spring pressure on the diaphragm. The greater the compression on the
spring the higher the pressure setting.

1. Turn the adjustment screw in (clockwise) to increase    
delivery pressure.
2. Turn the adjustment screw out (counter-clockwise) to 
decrease the delivery pressure.
3. When pressure adjustment is completed tighten jam nut on 
adjusting screw and replace protective cap.
4. When this control is used, as a pilot control on a         
Cla-Val main valve, the adjustment should be made 
under flowing conditions.  The flow rate is not critical, 
but generally should be somewhat lower than normal 
in order to provide an inlet pressure several psi higher   
than the desired setting

CRD

MAINTENANCE

Disassembly

To disassemble follow the sequence of the item numbers assigned to
parts in the sectional illustration.

Reassembly

Reassembly is the reverse of disassembly.  Caution must be taken to
avoid having the yoke (17) drag on the inlet nozzle of the body (18).
Follow this procedure:

1. Place yoke (17) in body and screw the disc retainer 

assembly (16) until it bottoms.

2. Install gasket (14) and spring (19) for 2-30 and 2-6.5 psi 

range onto plug (13) and fasten into body.  Disc retainer 
must enter guide hole in plug as it is assembled. Screw 
the plug in by hand.  Use wrench to tighten only.

3. Place diaphragm (12) diaphragm washer (11) and belleville 

washer (20) on yoke. Screw on hex nut (10).

4. Hold the diaphragm so that the screw holes in the 

diaphragm and body align.  Tighten diaphragm nut with 
a wrench.  At the final tightening release the diaphragm 
and permit it to rotate 5° to 10°.  The diaphragm holes 
should now be properly aligned with the body holes.

To check for proper alignment proceed as follows:

Rotate diaphragm clockwise and counterclockwise as far as possible.
Diaphragm screw holes should rotate equal distance on either side of
body screw holes ±1/8".

Repeat assembly procedure until diaphragm and yoke are properly
aligned.  There must be no contact between yoke and body nozzle
during its normal movement.  To simulate this movement hold body
and diaphragm holes aligned.  Move yoke to open and closed posi-
tions.  There must be no evidence of contact or dragging.

5. Install spring (9) with spring guide (8).

6. Install cover (5), adjusting screw (2) and nut (3), then  cap (1).

Pressure Reducing Control

The approximate minimum flow rates given in the table are for the main valve
on which the CRD is installed.

Valve Size

Minimum Flow GPM

1 1/4" -3" 

4"-8" 

10"-16"

15-30 50-200 

300-650

MODEL

INSTALLATION / OPERATION / MAINTENANCE

CLA

-

VAL

        

Copyright Cla-Val 2011   Printed in USA   Specifications subject to change without notice.

   P.O. Box 1325 

 Newport Beach, CA 92659-0325 

 Phone: 949-722-4800 

 Fax: 949-548-5441 

 E-mail: [email protected] 

 Website cla-val.com

©

N-CRD (R-3/2011)

SYMPTOM

PROBABLE CAUSE

REMEDY

Fails to open

when deliver pres-

sure lowers

No spring compression

Tighten adjusting screw

Damaged spring

Disassemble and replace

Spring guide (8) is not in place

Assemble properly

Yoke dragging on inlet nozzle

Disassemble and reassemble

properly (refer to Reassembly)

Fails to close

when delivery

pressure rises

Spring compressed solid

Back off adjusting screw

Mechanical obstruction

Disassemble and reassemble

properly (refer to Reassembly)

Worn disc

Disassemble remove and

replace disc retainer assembly

Yoke dragging on inlet nozzle

Disassemble and reassemble

properly (refer to Reassembly)

Leakage from

cover vent hole

Damaged diaphragm

Disassemble and replace

Loose diaphragm nut

Remove cover and tighten nut

Distributed By: M&M Control Service, Inc.

                www.mmcontrol.com/claval-index.php 800-876-0036     847-356-0566

Summary of Contents for 590-01

Page 1: ...590 01 Distributed By M M Control Service Inc www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 2: ...Distributed By M M Control Service Inc www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 3: ...Distributed By M M Control Service Inc www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 4: ...Distributed By M M Control Service Inc www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 5: ...abric reinforced synthetic rubber creates the control chamber for the valve A resilient synthetic rubber disc forms a drip tight seal with the renewable seat when pressure is applied to the control ch...

Page 6: ...s the basic Cla Val standard main reduced internal port 100 20 Hytrol Specifications Reduced Port Functional Data When Ordering Please Specify 1 Catalog No 100 44 2 Valve Size 3 Fluid Being Handled 4...

Page 7: ...psi range onto plug 13 and fasten into body Disc retainer must enter guide hole in plug as it is assembled Screw the plug in by hand Use wrench to tighten only 3 Place diaphragm 12 diaphragm washer 11...

Page 8: ...psi 12 0 30 300 set 60 psi 27 0 Approximate Final Adjustment should be with a pressure gauge and with flow Item Description Material Part Number List Price 1 Cap PL 67628J 2 Adjusting Screw BRS 718820...

Page 9: ...RD 10A 2 30 2 30 3 0 2 4 120 DIA V5654J GREEN CHR VAN CRL 5A CRD 5 25 10 40 4 0 4 0 162 DIA 32447F NATURAL S S CDB 7 CRL 5A CRL 13 10 60 10 60 10 60 12 0 12 0 12 0 162 DIA V5695B YELLOW MUSIC WIRE CDB...

Page 10: ...nstalling two part flange Two Piece Flange Design Easy Conversion from 150 Class to 300 Class Four identical half flanges for each valve 316 Stainless Steel Distributed By M M Control Service Inc www...

Page 11: ...ve Two Half Flanges Held Captive Flange studs and bolts hold valve flanges in place Textured side faces away from valve Smooth side faces toward valve Distributed By M M Control Service Inc www mmcont...

Page 12: ...ON Inspect internal and external threads for damage or evidence of cross threading Check inner and outer screens for clogging embedded foreign particles breaks cracks corrosion fatigue and other signs...

Page 13: ...ct to change without notice P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail claval cla val com Website cla val com PL CK2 R 3 2011 Distributed By M M Control Servic...

Page 14: ...ON Inspect all threads for damage or evidence of cross thread ing Check mating surface of seat and valve disc for exces sive scoring or embedded foreign particles Check spring for visible distortion c...

Page 15: ...ription Material CLA VAL Copyright Cla Val 2011 Printed in USA Specifications subject to change without notice P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail clava...

Page 16: ...l Size NPT Stock Number A B C I CV psi Wt 3 8 9834501A 1 73 0 79 1 06 0 40 4 55 400 0 37 1 2 9834502J 2 32 0 98 1 35 0 53 6 00 400 0 32 NSF 61 Approved Meets low lead requirements Soft Seat for Bubble...

Page 17: ...ach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail claval cla val com Website cla val com PL X43 R 3 2011 PARTS LIST ITEM DESCRIPTION MATERIAL 1 Pipe Plug Steel 2 Strainer Plug Brass 3 Gaske...

Page 18: ...ORIGINAL SHIPMENT FROM FACTORY WHEN ORDERING PARTS AND OR SERVICE SUPPLY DATA FROM THIS PLATE ALL OTHER PLATES ON ORIGINAL VALVE REDUCED PRESSURE BACKFLOW PREVENTION DEVICE STK NO SER NO CAT NO RP 4 C...

Page 19: ...iability or responsibility in connection with the product The liability of Cla Val is limited to material replacements F O B Newport Beach California TERMS OF SALE ACCEPTANCE OF ORDERS All orders are...

Page 20: ...812G 9169813E 9169815K 9817901D 9817902B N A 9817903K 9817905E 9817905E 3 8 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 6 8 9169806J 9169807G 9169808E 9169809C 9169810A 9169817F 9169818D 9169819B 9169820K 91698...

Page 21: ...20 N A 20210907F 24 N A 20210907F BUNA N Standard Material VITON For KB Controls Pilot Control Kit Stock Number Pilot Control Kit Stock Number Pilot Control Kit Stock Number CDB 9170006C CFM 7 1263901...

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