CLA-VAL 590-01 Installation Operation & Maintenance Download Page 20

Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main Valves

For:

Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—

125/150 Pressure Class Only.

FACTORY ASSEMBLED
Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washer
and Stem Nut.

3/8"

1/2" - 3/4"

1"

1 1/4"-1 1/2"

2"

2 1/2"

3"
4"

(Also 81-01 )
(Also 81-01 ) 

N/A
N/A
N/A
N/A
N/A
N/A

C2524B

C2525J

6"
8"

10"
12"
14"
16"
20"
24"

40456G

45276D

81752J
85533J

89067D

89068B

N/A
N/A

33273E

40456G

45276D

81752J

N/A

85533J

89068B
89068B

Valve 

Size

Valve 

Size

49097K

C2518D

C2520K

C2522 F

C2524B

C2523D

C2525J
33273E

100-01                100-20

Diaphragm Assembly

Stock Number

100-01               100-20

Diaphragm Assembly

Stock Number

3/8"

1/2" - 3/4" 

1" 

1 1/4" - 1 1/2"

2"

2 1/2"

3"
4"
6"
8"

10"
12"
14"
16"
20"
24"

(Also 81-01 )
(Also 81-01 ) 

N/A
N/A
N/A
N/A
N/A
N/A

9169805A

9169812G

9169813E
9169815K

9817901D

9817902B

N/A

9817903K
9817905E
9817905E

3/8" 

1/2" - 3/4"  

1"

1 1/4” - 1 1/2"

2"

2 1/2"

3"
4"
6"
8"

9169806J

9169807G

9169808E

9169809C

9169810A

9169817F

9169818D

9169819B
9169820K
9169834A

N/A
N/A
N/A
N/A
N/A
N/A

9169810A

9169818D

9169819B
9169820K

Valve 

Size

Valve 

Size

9169801K 
9169802H 
9169803F 
9169804D 
9169805A 
9169811J 
9169812G 
9169813E 
9169815K 
9817901D 
9817902B 
9817903K 
9817904H 
9817905E

N/A 

9817906C 

100-01

100-20

Repair Kit

Stock Number

100-01          100-20

Repair Kit

Stock Number

Repair Kits for 100-01/100-20 Hytrol Valves

For:

Hytrol Main Valves—

125/150 Pressure Class Only.

Includes: Diaphragm, Disc (or Disc Assembly) and spare Spacer Washers.

(Also 81-01 )
(Also 81-01 ) 

REPAIR KITS

When ordering, please give complete nameplate data of the valve and/or control being repaired.

MINIMUM ORDER CHARGE APPLIES.

Buna-N

®

Standard Material

Viton (For KB Valves)

MODEL

INSTALLATION / OPERATION / MAINTENANCE

Distributed By: M&M Control Service, Inc.

                www.mmcontrol.com/claval-index.php 800-876-0036     847-356-0566

Summary of Contents for 590-01

Page 1: ...590 01 Distributed By M M Control Service Inc www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 2: ...Distributed By M M Control Service Inc www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 3: ...Distributed By M M Control Service Inc www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 4: ...Distributed By M M Control Service Inc www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 5: ...abric reinforced synthetic rubber creates the control chamber for the valve A resilient synthetic rubber disc forms a drip tight seal with the renewable seat when pressure is applied to the control ch...

Page 6: ...s the basic Cla Val standard main reduced internal port 100 20 Hytrol Specifications Reduced Port Functional Data When Ordering Please Specify 1 Catalog No 100 44 2 Valve Size 3 Fluid Being Handled 4...

Page 7: ...psi range onto plug 13 and fasten into body Disc retainer must enter guide hole in plug as it is assembled Screw the plug in by hand Use wrench to tighten only 3 Place diaphragm 12 diaphragm washer 11...

Page 8: ...psi 12 0 30 300 set 60 psi 27 0 Approximate Final Adjustment should be with a pressure gauge and with flow Item Description Material Part Number List Price 1 Cap PL 67628J 2 Adjusting Screw BRS 718820...

Page 9: ...RD 10A 2 30 2 30 3 0 2 4 120 DIA V5654J GREEN CHR VAN CRL 5A CRD 5 25 10 40 4 0 4 0 162 DIA 32447F NATURAL S S CDB 7 CRL 5A CRL 13 10 60 10 60 10 60 12 0 12 0 12 0 162 DIA V5695B YELLOW MUSIC WIRE CDB...

Page 10: ...nstalling two part flange Two Piece Flange Design Easy Conversion from 150 Class to 300 Class Four identical half flanges for each valve 316 Stainless Steel Distributed By M M Control Service Inc www...

Page 11: ...ve Two Half Flanges Held Captive Flange studs and bolts hold valve flanges in place Textured side faces away from valve Smooth side faces toward valve Distributed By M M Control Service Inc www mmcont...

Page 12: ...ON Inspect internal and external threads for damage or evidence of cross threading Check inner and outer screens for clogging embedded foreign particles breaks cracks corrosion fatigue and other signs...

Page 13: ...ct to change without notice P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail claval cla val com Website cla val com PL CK2 R 3 2011 Distributed By M M Control Servic...

Page 14: ...ON Inspect all threads for damage or evidence of cross thread ing Check mating surface of seat and valve disc for exces sive scoring or embedded foreign particles Check spring for visible distortion c...

Page 15: ...ription Material CLA VAL Copyright Cla Val 2011 Printed in USA Specifications subject to change without notice P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail clava...

Page 16: ...l Size NPT Stock Number A B C I CV psi Wt 3 8 9834501A 1 73 0 79 1 06 0 40 4 55 400 0 37 1 2 9834502J 2 32 0 98 1 35 0 53 6 00 400 0 32 NSF 61 Approved Meets low lead requirements Soft Seat for Bubble...

Page 17: ...ach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail claval cla val com Website cla val com PL X43 R 3 2011 PARTS LIST ITEM DESCRIPTION MATERIAL 1 Pipe Plug Steel 2 Strainer Plug Brass 3 Gaske...

Page 18: ...ORIGINAL SHIPMENT FROM FACTORY WHEN ORDERING PARTS AND OR SERVICE SUPPLY DATA FROM THIS PLATE ALL OTHER PLATES ON ORIGINAL VALVE REDUCED PRESSURE BACKFLOW PREVENTION DEVICE STK NO SER NO CAT NO RP 4 C...

Page 19: ...iability or responsibility in connection with the product The liability of Cla Val is limited to material replacements F O B Newport Beach California TERMS OF SALE ACCEPTANCE OF ORDERS All orders are...

Page 20: ...812G 9169813E 9169815K 9817901D 9817902B N A 9817903K 9817905E 9817905E 3 8 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 6 8 9169806J 9169807G 9169808E 9169809C 9169810A 9169817F 9169818D 9169819B 9169820K 91698...

Page 21: ...20 N A 20210907F 24 N A 20210907F BUNA N Standard Material VITON For KB Controls Pilot Control Kit Stock Number Pilot Control Kit Stock Number Pilot Control Kit Stock Number CDB 9170006C CFM 7 1263901...

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