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CLA-VAL 100-01, Installation, Operation And Maintanance

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CLA-VAL 100-01 Installation, Operation And Maintanance Download Page 16

100-20 (R-11/01)

Represented By:

VALVE SIZE 

(Inches)

3

4

6

8

10

12

14

16

18

20

24

30

A 

150 ANSI

10.25

13.88

17.75

21.38

26.00

30.00

34.25

35.00

42.12

48.00

48.00

63.25

AA 

300 ANSI

11.00

14.50

18.62

22.38

27.38

31.50

—

36.62

43.63

49.62

49.75

—

B 

DIA.

6.62

9.12

11.50

15.75

20.00

23.62

28.00

28.00

35.44

35.44

35.44

53.19

C

MAX.

7.00

8.62

11.62

15.00

17.88

21.00

20.88

25.75

25.00

31.00

31.00

43.94

D 

150 ANSI

—

6.94

8.88

10.69

—

—

—

—

—

—

—

—

DD 

300 ANSI

—

7.25

9.38

11.19

—

—

—

—

—

—

—

—

E 

150 ANSI

—

5.50

6.75

7.25

—

—

—

—

—

—

—

—

EE 

300 ANSI

—

5.81

7.25

7.75

—

—

—

—

—

—

—

—

F

150 ANSI

3.75

4.50

5.50

6.75

8.00

9.50

11.00

11.75

15.88

14.56

17.00

19.88

FF 

300 ANSI

4.12

5.00

6.25

7.50

8.75

10.25

—

12.75

15.88

16.06

19.00

—

G  

NPT Body Tapping

3

⁄

8

1

⁄

2

3

⁄

4

3

⁄

4

1

1

1

1

1

1

1

1

H

NPT Cover Center Plug

1

⁄

2

1

⁄

2

3

⁄

4

3

⁄

4

1

1

1

1

⁄

4

1

1

⁄

4

2

2

2

2

J  

NPT Cover Tapping

3

⁄

8

1

⁄

2

3

⁄

4

3

⁄

4

1

1

1

1

1

1

1

1

Valve Stem Internal
Thread UNF

10-32

1

⁄

4 

-28

1

⁄

4 

-28

3

⁄

8

-24

3

⁄

8 

-24

3

⁄

8 

-24

3

⁄

8 

-24

3

⁄

8 

-24

1

⁄

2 

-20

1

⁄

2 

-20

1

⁄

2 

-20

3

⁄

4 

-16

Stem Travel

0.6

0.8

1.1

1.7

2.3

2.8

3.4

3.4

4.5

4.5

4.5

6.5

Approx Ship Wt. Lbs.

45

85

195

330

625

900

1250

1380

1500

2551

2750

6500

100-20 (Angle)

100-20 (Globe)

Dimensions

Model 100 -20

Service and Installation

Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other

positions are acceptable.  Due to component size and weight of 10 inch and larger valves, installation with cover  UP is advisable.  We recommend

isolation valves be installed on inlet and outlet for maintenance.  Adequate space above and around the valve for service personnel should be

considered essential.  A regular maintenance program should be established based on the specific application data.  However, we recommend a

thorough inspection be done at least once a year. Consult factory for specific recommendations.

VALVE SIZE 

(mm)

80

100

150

200

250

300

350

400

450

500

600

750

A

150 ANSI

260

353

451

543

660

762

870

889

1070

1219

1219

1607

AA

300 ANSI

279

368

473

568

695

800

—

930

1108

1260

1263

—

B

DIA.

168

232

292

400

508

600

711

711

900

900

900

1351

C

MAX.

178

219

295

381

454

533

530

654

635

787

787

1116

D

150 ANSI

—

176

226

272

—

—

—

—

—

—

—

—

DD 

300 ANSI

—

184

238

284

—

—

—

—

—

—

—

—

E 

150 ANSI

—

140

171

184

—

—

—

—

—

—

—

—

EE 

300 ANSI

—

148

184

197

—

—

—

—

—

—

—

—

F 

150 ANSI

95

114

140

171

203

241

279

298

403

370

432

505

FF 

300 ANSI

105

127

159

191

222

260

—

324

403

408

483

—

G  

NPT Body Tapping

3

⁄

8

1

⁄

2

3

⁄

4

3

⁄

4

1

1

1

1

1

1

1

1

H

NPT Cover Center Plug

1

⁄

2

1

⁄

2

3

⁄

4

3

⁄

4

1

1

1

1

⁄

4

1

1

⁄

4

2

2

2

2

J  

NPT Cover Tapping

3

⁄

8

1

⁄

2

3

⁄

4

3

⁄

4

1

1

1

1

1

1

1

1

Valve Stem Internal

Thread UNF

10-32

1

⁄

4

-28

1

⁄

4

-28

3

⁄

8

-24

3

⁄

8

-24

3

⁄

8

-24

3

⁄

8

-24

3

⁄

8

-24

1

⁄

2 

-20

1

⁄

2 

-20

1

⁄

2

-20

1

⁄

2

-20

Stem Travel

15

20

28

43

58

71

86

86

86

114

114

165

Approx. Ship Wt. Kgs.

20

39

89

150

284

409

568

627

681

1157

1249

2951

Distributed By: 
M&M Control Service, INC.
Phone: 800-876-0036
Fax: 847-356-0747
Email: [email protected]

Distributed By: M&M Control Service, Inc.

                http://www.mmcontrol.com/claval-index.php

800-876-0036     847-356-0566

Summary of Contents for 100-01

Page 1: ...01 Distributed By M M Control Service INC Phone 800 876 0036 Fax 847 356 0747 Email Sales mmcontrol com Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847...

Page 2: ...sed slowly open upstream block valve If isolation valves B are installed in the pilot system open these valves see schematic 3 Carefully loosen the plug at top of cover assembly If an indicator X101 i...

Page 3: ...Strainer B CK2 Valve Isolation Valve C CV Flow Control Closing D Check Valves with Isolation Valve S CV Flow Control Opening Y X43 Y Strainer 3 2 D1 Y B1 1 A C B1 S B1 B2 4 OUTLET INLET D2 D3 X58C CDH...

Page 4: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 5: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 6: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 7: ...tions are acceptable Due to size and weight of the cover and internal components of 8 inch and l arger valves installation with the cover UP is advisable This makes internal parts readily accessible f...

Page 8: ...ng out probable causes and remedies the following three checks can be used to diagnose the nature of the problem before maintenance is started They must be done in the order shown Open Cocks Check ups...

Page 9: ...d The stem should also be checked for scale build up See Maintenance section for procedure 11 For valves 6 and smaller the Hytrol Valve s freedom of move ment check can also be done after all pressure...

Page 10: ...he nut and give it a sharp rap rather than a steady pull Usually several blows are sufficient to loosen the nut for further removal On the smaller valves the entire diaphragm assembly can be held by t...

Page 11: ...mechanically restricting the stroke of the valve The cover must be removed the obstruc tion located and removed See Maintenance Section for procedure Inspection of Parts After the valve has been disa...

Page 12: ...ex Nut 8 and larger 4 Stud 8 and larger 5 Cover Bearing 6 Cover 7 Stem Nut 8 Diaphragm Washer 9 Diaphragm 10 Spacer Washers 11 Disc Guide 12 Disc Retainer 13 Disc 14 Stem 15 Seat 16 Body 17 Spring 22...

Page 13: ...a long life of dependable trouble free operation It s smooth flow passages and fully guided disc and diaphragm assembly assure optimum control when used in piping systems requiring remote control pres...

Page 14: ...e Viton Rubber Parts suffix KB Optional diaphragm disc and o ring fabricated with Viton synthetic rubber Viton is well suited for use with mineral acids salt solutions chlorinated hydrocarbons and pet...

Page 15: ...U S gpm or l s V Fluid Velocity feet per second or meters per second P Pressure Drop in psi or bar CV Factor Formulas for computing C Factor Flow Q and Pressure Drop V P CV Q P CV Q P CV Q P 2 V Funct...

Page 16: ...arger valves installation with cover UP is advisable We recommend isolation valves be installed on inlet and outlet for maintenance Adequate space above and around the valve for service personnel shou...

Page 17: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 18: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 19: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 20: ...e Screw 16 Cap Adj Screw PLS 12576 01D 6 MAX Adjusting screw turn clockwise to increase setting 3 8 NPT Inlet 1 3 4 max 3 16 9 2 10 13 1 8 NPT LOW PRESSURE CONNECTION 7 4 3 11 5 1 6 8 3 8 NPT OUTLET A...

Page 21: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 22: ...evidence of cross threading Check inner and outer screens for clogging embedded foreign particles breaks cracks corrosion fatigue and other signs of damage CLEANING After inspection cleaning of the X...

Page 23: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 24: ...Check spring for visible distortion cracks and breaks Inspect all parts for damage corrosion and cleanliness CLEANING After disassembly and inspection cleaning of the parts can begin Water service usu...

Page 25: ...r Stamped on Side Description CV Flow Control Part Description Material ITEM DESCRIPTION QUAN 1 Cap SS only 1 2 Nut Jam 1 3 Seat 1 4 Gasket 1 5 Disc 1 6 Spring 1 7 Ring Retaining 1 8 Stem 1 9 O Ring 1...

Page 26: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566...

Page 27: ...screen stock number 68373A All other parts available only in replacement assembly Standard 60 mesh pilot system strainer for fluid service PL X43 R 6 00 PARTS LIST Distributed By M M Control Service I...

Page 28: ...of the inlet flange These two brass plates appear on 3 8 1 2 and 3 4 size valves and are located on the valve cover These two brass plates appear on 1 through 3 size screwed valves or 1 through 2 flan...

Page 29: ...any of the foregoing or assume any additional liability or responsibility in connection with the product The liability of Cla Val is limited to material replacements F O B Newport Beach California TE...

Page 30: ...01D 9817902B N A 9817903K 9817905E 9817905E 3 8 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 6 8 9169806J 9169807G 9169808E 9169809C 9169810A 9169817F 9169818D 9169819B 9169820K N A N A N A N A N A N A N A 91698...

Page 31: ...Cl CFC2 C1 CSM 11 A2 2 CSM 11 A2 2 33A 1 33A 2 Pilot Assembly Only Complete Float Control less Ball Rod Disc Distributor Seals Mechanical Parts Assy Pilot Assembly Only Complete Internal Assembly Seal...

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