CKD GPS3 Series Instruction Manual Download Page 6

2.INSTALLATION

2.1 Installation environment

a) Avoid installing this product where it is subject to ultraviolet rays.

b) Prevent installation where the product is exposed to a direct sunlight.

c) Avoid installation at places where there is excessive vibration or impact.

d) Large drainage

    Install the air dryer and drain separator before the air filter.

    If there is a large drainage from the compressor. Hot and highly humid air could

    shorten the device life or result in corrosion.

e) For compressor circuit of water lubrication method

    Take measures to prevent chlorine-based substances from entering the
    compressed air.

(1) Avoid using this product  under the following conditions.

・ Where ambient temperature and product temperature may fall outside the range of 0 to 50℃.

・ The air may be frozen.

・ The humidity is high and the temperature changes largely, causing dew condensation.

・ Sea breeze or seawater is splashed onto the product.

・ Avoid using the product in an atmosphere containing corrosive gas.

・ Avoid using the product in an atmosphere where ozone is produced.

2.2 Installation

a) Securing maintenance space

  Please secure enough space for maintenance and inspection.

b) Observe the following items when installing:

 ・Install this product so the detection port faces downward.

 ・Install this product at a position higher than the seating surface to prevent coolant 

   from entering.

 ・Provide enough space for adjustment, monitoring, and maintenance.

 ・Do not strike or bump this product.

 ・When housing this product in a box, provide an exhaust port so atmospheric 
  pressure is maintained in the box.

 ・When welding near this product, cover it to prevent spatter from coming in contact.

 ・When installing this product on a device, check that no load is applied to the device.

CAUTION

CAUTION

INSTALLATION

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[SM-P00143-A]

Summary of Contents for GPS3 Series

Page 1: ...WITCH GPS3 Series Please read this instruction manual carefully before using this product particularly the section describing safety Retain this instruction manual with the product for further consult...

Page 2: ...or food amusement equipment emergency shutoff circuits press machine brake circuits or for safeguard Use for applications where life or assets could be adversely affected and special safety measures a...

Page 3: ...warranty period a substitute or necessary replacement parts shall be provided free of charge or the product shall be repaired free of charge at the plant of CKD CORPORATION However the guarantee exclu...

Page 4: ...nd functions of display operation section 13 Setting 13 RUN mode 14 Easy setting 15 ES mode 17 OS mode 18 IO Link parameter specification 21 MAINTENANCE Periodic inspection 27 Disassembly and reassemb...

Page 5: ...fore piping starts 1 Check the model number imprinted on the product to make sure that the product you received is exactly the product you ordered 2 Check the exterior of the product for any damage 3...

Page 6: ...midity is high and the temperature changes largely causing dew condensation Sea breeze or seawater is splashed onto the product Avoid using the product in an atmosphere containing corrosive gas Avoid...

Page 7: ...ulator If dust or sealant enters the product during piping work this may cause the product to malfunction or operate incorrectly b If dust or sealant enters the product during piping work this may cau...

Page 8: ...he female threads in the device side piping port 3 Use appropriate torque to tighten the pipes when connecting them The purpose is to prevent air leakage and damage to bolts First tighten the bolts by...

Page 9: ...Avoid using in the transient state 1s after power is turned ON Take special care to prevent load short circuits or incorrect wiring The protective circuit is activated M12 connector pins are arranged...

Page 10: ...r clockwise Connection is completed when the knurled part got out Please check whether there is looseness 2 NPN output type and PNP output type are available Wire the switch based on the output as sho...

Page 11: ...ed chemical plants semiconductor pre processing outdoors etc Compressed air quality must satisfy JIS 1 4 1 oilless clean dry air d This product cannot be used to display the absolute distance from the...

Page 12: ...tection Even if a 3 way valve is used the shuttle valve may vibrate excessively a The entry of compressor oil and tarry substances may obstruct the flow of air and result in problems Regularly inspect...

Page 13: ...tion 3 adjustment of this product a total of 3 people are required Clearance cannot be set unless the master gauge or gap gauge is accurately pressed against the detection nozzle g One detection nozzl...

Page 14: ...OPERATION Names and functions of display operation section Setting OPERATION 13 SM P00143 A...

Page 15: ...the power is turned on Startup display The following startup display appears when the power is turned on Normal screen Detecting abnormalities At error detection the main screen displays an error cod...

Page 16: ...can be switched to bar psi display and when L is selected seating ON OFF display can be switched CH1 auto threshold setting Display value can be set to the threshold of CH1 Press and hold SET 2 secon...

Page 17: ...ly pressure to OFF before making this setting Note Er2 will be displayed on the main screen if this is outside the configurable range Key lock Press and hold SET 2 seconds or more to configure key loc...

Page 18: ...or more to move from the normal screen to ES mode After moving to ES mode use or to switch among setting items 3 Returning to the normal screen Press and hold SET 2 seconds or more to move to RUN mode...

Page 19: ...r settings Regular operation is halted when entering OS mode Note Outputs retain their status as of when the mode was entered 1 OS mode list 2 Moving to OS mode Press and hold SET 4 seconds or more to...

Page 20: ...the master gauge installed 2 Open setting Record the pressure with the nozzle open Note Fully open the nozzle when using this setting Setting of display color Factory default Goo Sets the CH1 2 ON OF...

Page 21: ...lls below the set ratio Display blinks rapidly internal orifice may be blocked Note1 If blinking with no workpiece present Blinking also occurs during regular contact due to the detection structure Se...

Page 22: ...on compatible option please use IO Link compatible control equipment PLC etc and IO Link master For the parameter specification of IO Link refer to the next section IODD file can be downloaded from th...

Page 23: ...On demand data Indentification Vendor ID 855 Dec Ox357 Hex Device ID See table below 1 R Read only R W Read Write 2 Reference example GPS3 EL KA Type OPERATION SM P00143 A 22...

Page 24: ...Parameter and commands Common Specifications 1 R Read only W Write only R W Read Write 2 means that the value of the Index is saved in Data Storage System Command OPERATION 23 SM P00143 A...

Page 25: ...that the value of the Index is saved in Data Storage 3 area Factory Settings 4 This value is able to be set only in option KA 5 This value is able to be set only in model number of GPS3 L 6 This value...

Page 26: ...Process data IN 1 This value is able to be set only in model number of GPS3 L 2 This value is able to be set only in model number of GPS3 EL OPERATION 25 SM P00143 A...

Page 27: ...Observation 1 R Read only 2 This value is able to be set only in option KA Diagnosis OPERATION SM P00143 A 26...

Page 28: ...ing or cleaning the orifice turn the power OFF stop the supply of compressed air and make sure that there is no residual pressure b Do not disassembly the product as it will affect performance Read in...

Page 29: ...cloth If the orifice is scratched it will not be able to detect normally Assembly procedure 1 Fit the O ring into the orifice section 2 Insert the cartridge fitting into the product body 3 Please ins...

Page 30: ...y Selected product is not correct Check if the output specification NPN PNP is correct Trouble symptom Major Causes Remedies Output does not turn ON Supply pressure error Output stays ON Does not turn...

Page 31: ...ECIFICATIONS Product specifications How to order Discrete 1 Values in are when communication support option L is selected 2 Refer to page 15 for communication specifications PRODUCT SPECIFICATIONS SM...

Page 32: ...Manifold Unit PRODUCT SPECIFICATIONS 31 SM P00143 A...

Page 33: ...Dimensions Discrete PRODUCT SPECIFICATIONS SM P00143 A 32...

Page 34: ...Manifold Unit PRODUCT SPECIFICATIONS 33 SM P00143 A...

Page 35: ...Peripheral devices Bracket Weight 10g Connector cable GPS3 C 148g Weight GPS3 D 156g Joiner set Weight 11g PRODUCT SPECIFICATIONS SM P00143 A 34...

Page 36: ...Gasket The sales unit 5 pieces set Used with a joiner when connecting GPS3 units together T type bracket set Weight 24g Filter Weight 87g Regulator Weight 150g PRODUCT SPECIFICATIONS 35 SM P00143 A...

Page 37: ...Pressure gauge with safety mark Weight 85g Solenoid valve with needle Weight 280g PRODUCT SPECIFICATIONS SM P00143 A 36...

Page 38: ...Technical data Characteristics data short range PRODUCT SPECIFICATIONS 37 SM P00143 A...

Page 39: ...Characteristics data wide range PRODUCT SPECIFICATIONS SM P00143 A 38...

Page 40: ...Characteristics data PRODUCT SPECIFICATIONS 39 SM P00143 A...

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