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Cisco XR 12410 and Cisco XR 12810 Router Installation Guide

OL-17441-01

Chapter 5 Maintaining the Router

Removing and Installing a Chassis

Step 2

Remove the card (a CSC in this example):

a.

Pivot the ejector levers to unseat the card from the backplane connector.

b.

Grasp the card by its metal card carrier and slide the card out of the
slot (

Figure 5-25

).

–

Place the card directly into an antistatic bag or other ESD-preventive
container.

Figure 5-25

Removing a Card from the Switch Fabric and Alarm Card Cage

Step 3

To install the card, reverse the procedure in Step 2.

Step 4

Close the air filter door and tighten the captive screws.

Removing and Installing a Chassis

This section provides the procedures to remove and replace a chassis. You may
need to perform this procedure to replace a defective chassis or move it to another
location. These instructions include the steps directing you to removal and
replacement instructions for individual components such as power supplies and
line cards.

ALARM

2

SF

C

53270

Air filter door

-3/STM-POS

6DS3–SMB P

/

H

/

F

12DS3–SMB P

/

H

/

F

-48/STM-16-SCPOS

OC-12/STM-4 A

T

M

ST ETERNET

E PR

OCESSOR

Clock scheduler card

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Summary of Contents for XR 12410

Page 1: ...ystems Inc 170 West Tasman Drive San Jose CA 95134 1706 USA http www cisco com Tel 408 526 4000 800 553 NETS 6387 Fax 408 527 0883 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide March 2009 Text Part Number OL 17441 01 ...

Page 2: ...auses interference to radio or television reception try to correct the interference by using one or more of the following measures Turn the television or radio antenna until the interference stops Move the equipment to one side or the other of the television or radio Move the equipment farther away from the television or radio Plug the equipment into an outlet that is on a different circuit from t...

Page 3: ...y 0812R Any Internet Protocol IP addresses used in this document are not intended to be actual addresses Any examples command display output and figures included in the document are shown for illustrative purposes only Any use of actual IP addresses in illustrative content is unintentional and coincidental Cisco XR12410 and Cisco XR 12810 Router Installation Guide 2009 Cisco Systems Inc All rights...

Page 4: ......

Page 5: ... 9 Switch Fabric Card Functionality 1 10 Clock Scheduler Card 1 10 Switch Fabric Card 1 11 Alarm Cards and Alarm Display 1 11 Line Card and Route Processor Overview 1 13 Line Cards 1 14 Route Processor 1 14 Performance Route Processor Overview 1 16 PRP PCMCIA Card Slots and Status LEDs 1 18 PRP Ethernet Ports and Status LEDs 1 18 PRP Auxiliary and Console Ports 1 20 PRP 3 LEDs 1 20 PRP Reset Switc...

Page 6: ...12 Temperature and Humidity Guidelines 2 13 Power Connection Guidelines 2 13 AC Powered Routers 2 14 DC Powered Routers 2 15 NEBS Supplemental Unit Bonding and Grounding Guidelines 2 18 Site Wiring Guidelines 2 20 PRP Port Connection Guidelines 2 22 PRP Auxiliary and Console Port Connections 2 22 PRP Auxiliary Port Signals 2 24 PRP Console Port Signals 2 25 PRP Ethernet Connections 2 26 PRP RJ 45 ...

Page 7: ...nstalling the Blower Module 3 30 Reinstalling Cards in the Chassis 3 31 Reinstalling Cards in the Switch Fabric and Alarm Card Cage 3 31 Reinstalling Cards in the Line Card and RP Card Cage 3 33 Connecting Line Card Network Interface Cables 3 34 Connecting PRP Route Processor Cables 3 39 Connecting to the PRP Console Port 3 40 Connecting to the PRP Auxiliary Port 3 41 Connecting to the PRP Etherne...

Page 8: ...and Minor Alarm Status 4 36 Troubleshooting the Cooling Subsystem 4 37 Blower Module Operation 4 38 Power Supply Operation 4 38 Overtemperature Conditions 4 39 Isolating Cooling Subsystem Problems 4 40 C H A P T E R 5 Maintaining the Router 5 1 Prerequisites and Preparation 5 2 Powering Off the Router 5 2 Removing and Replacing the Air Filter Door Front Cover 5 3 Cleaning or Replacing the Chassis ...

Page 9: ...eplacing Cards from the Switch Fabric and Alarm Card Cage 5 40 Removing and Installing a Chassis 5 41 Removing a Chassis from the Equipment Rack 5 42 Installing a Replacement Chassis in the Equipment Rack 5 44 Packing a Defective Chassis for Shipment 5 45 A P P E N D I X A Technical Specifications A 1 Router Specifications A 1 A P P E N D I X B Site Log B 1 I N D E X ...

Page 10: ...Contents x Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 ...

Page 11: ...page xii Document Organization page xii Document Conventions page xiii Obtaining Documentation and Submitting a Service Request page xiv Changes to This Document Table 1 provides a list of the changes to this document Table 1 Changes to This Document Release No Revision Date Change Summary 3 8 0 OL 17441 01 March 2009 Added Performance Route Processor 3 PRP 3 hardware details PRP 3 has been introd...

Page 12: ...to the major components of Cisco XR 12410 router Chapter 2 Preparing for Installation describes safety considerations required tools and equipment an overview of the installation and procedures to perform before the installation Chapter 3 Installing the Cisco XR 12410 Router provides instructions for installing the hardware and connecting external network interface cables Chapter 4 Troubleshooting...

Page 13: ...ser level The router prompt indicates that you should be at the privileged level Access to the privileged level usually requires a password Refer to the related software configuration and reference documentation for additional information Commands and keywords are in bold font Arguments for which you supply values are in italic font Elements in square brackets are optional Alternative but required...

Page 14: ...tion document that accompanied this device Obtaining Documentation and Submitting a Service Request For information on obtaining documentation submitting a service request and gathering additional information see the monthly What s New in Cisco Product Documentation which also lists all new and revised Cisco technical documentation at http www cisco com en US docs general whatsnew whatsnew html Su...

Page 15: ...n the following major components Figure 1 1 Blower module Supplies cooling air to the router so it does not overheat See the Blower Module section on page 1 33 for additional information Alarm display Monitors various router functions such as power and CSC and SFC status See the Alarm Cards and Alarm Display section on page 1 11 for additional information Horizontal cable management bracket Used t...

Page 16: ...nd two slots for alarm cards The switch fabric card set is made up of five switch fabric cards SFCs and two clock scheduler cards CSCs See the Switch Fabric and Alarm Card Overview section on page 1 9 for additional information Power Entry Modules Either two AC power entry modules PEMs or two DC PEMs provide power to the router See the AC and DC Power Subsystems section on page 1 5 for additional ...

Page 17: ...A R R IE R R X P K T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5 R X 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5 R X TX 6 R X TX 7 R X TX 8 R X TX 9 R X TX 1 0 R X TX 1 1 R X AC TI V E C A R R IE R R X P K T OC 48 STM 16 SCPOS A C TI V E 0 C A R R IE R R X C E LL OC 12 STM 4 ATM FAST ETERNET...

Page 18: ...E C A R D A L A R M 0 A L A R M 1 C S C 0 C S C 1 S F C 0 S F C 1 S F C 2 S F C 3 S F C 4 L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D R P C A R D 1 R P C A R D 0 Slot 0 Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 PEM2 PEM1 Alarm display Blower module 50397 Line card and GRP card cage Switch fabric and alarm card...

Page 19: ...r entry modules PEMs Caution To ensure that the chassis configuration complies with the required power budgets use the on line power calculator Failure to properly verify the configuration may result in an unpredictable state if one of the power units fails Contact your local sales representative for assistance AC Power Entry Modules An AC powered router consists of two AC PDUs and AC PEMs AC powe...

Page 20: ... converts 200 to 240 VAC into 48 VDC which is distributed through the chassis backplane to all cards RPs and the blower module Figure 1 4 identifies the components of an AC PEM Figure 1 4 AC PEM Components 1 Status indicators 3 Ejector lever 2 Handle 4 Power On Off switch shown in the ON 1 position 0 PWR OK FAULT TEMP ILIM PWR OK FAULT TEMP ILIM 93040 4 2 1 3 ...

Page 21: ...C power to the router is provided from cables from a DC power source that are connected to threaded DC input terminal studs on the chassis rear panel as shown in Figure 1 5 Figure 1 5 DC Power Cables 2800 W DC PDU Each DC PEM operates from a nominal source DC voltage of 48 to 60 VDC and requires a dedicated 60 amp service Feed A2 48 60V 40A MAX 2x 48 60V 40A MAX 2x 129277 Ground 48 60V RTN 48 60V ...

Page 22: ... 12810 Router Installation Guide OL 17441 01 Figure 1 6 identifies the components of a DC power supply Figure 1 6 2800 Watt DC PEM Components 1 Power on off switch 3 Handle 2 Status indicators 4 Ejector lever INOK F1LO F2LO RPF1 RPF2 FAIL OC OT DCOK 129275 1 3 4 INOK F1LO F2LO RPF1 RPF2 FAIL OC OT DCOK 2 ...

Page 23: ...tive switch fabric the second CSC and the fifth SFC provide redundancy The combination of CSCs and SFCs make up the 10 Gbps per slot switch fabric Each SFC or CSC provides a 10 Gbps full duplex connection to each line card in the system For example in a Cisco XR 12410 and Cisco XR 12810 Routers with 8 line cards each with 2 x 10 Gbps capacity full duplex the system switching bandwidth is 8 x 20 Gb...

Page 24: ...lowing functionality Scheduler Handles all scheduling requests from the line cards for access to the switch fabric System clock Supplies the synchronizing signal to all SFCs line cards and the RP The system clock synchronizes data transfers between line cards or between line cards and the RP through the switch fabric Switch fabric Carries user traffic between line cards or between the RP and a lin...

Page 25: ...r between the RP and the line cards SFCs receive all scheduling information and the system clock signal from the CSCs Alarm Cards and Alarm Display The two alarm cards in the switch fabric and alarm card cage provide several functions Supply 5 VDC to the MBus modules on router components see AC and DC Power Subsystems page 1 5 Work in conjunction with the alarm display to monitor the system The al...

Page 26: ...3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5 R X 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5 R X TX 6 R X TX 7 R X TX 8 R X TX 9 R X TX 1 0 R X TX 1 1 R X AC TI V E C A R R IE R R X P K T OC 48 STM 16 SCPOS A C TI V E 0 C A R R IE R R X C E LL OC 12 STM 4 ATM FAST ETERNET SL O T 0 ROUTE PROCESSOR ...

Page 27: ...ot is empty or the card installed in that slot is faulty FAIL yellow The card in that slot is faulty Line Card and Route Processor Overview The line card and route processor RP card cage has 10 user configurable slots that support a combination of line cards and either one or two RPs see Figure 1 2 Router configurations can consist of either nine line cards and one RP or eight line cards and two R...

Page 28: ...uirements A cable management bracket on the front panel of each line card helps to organize the interface cables connected to that line card The Cisco XR 12410 and Cisco XR 12810 Routers supports online insertion and removal OIR allowing you to remove and replace a card while the router remains powered on The following line cards SIPs and SPAs are supported on the Cisco XR 12410 and Cisco XR 12810...

Page 29: ...ending on the software version running 2 Ethernet management ports Hard drive support optional part BITS input ports 1 GB compact image Flash memory support optional part Memory scalability up to 4 GB with PRP 2 and up to 8 GB with PRP 3 The PRP 2 and PRP 3 communicates with the line cards either through the switch fabric or through the MBus The switch fabric connection is the main data path for r...

Page 30: ...leration 10 G bandwidth backplane connectivity Support for all 124xx and 128xx chassis except low speed fabric 2 5 G New ROMMON that supports IPv4 network configuration directly Performance Route Processor Overview The performance route processor PRP uses a Motorola PowerPC 7450 CPU that runs at an external bus clock speed of 133 MHz and has an internal clock speed of 667 MHz Figure 1 9 identifies...

Page 31: ...ements over PRP 2 These improvements include increased speed improved scalability higher system memory faster packet processing Because PRP 3 does not support Cisco IOS the bootflash memory no longer exists in PRP 3 PRP 3 ROMMON has software intelligence to download a Cisco IOS XR image without the support of bootflash memory 1 PCMCIA flash disk slots shown with cover in place and slot LEDs 4 Cons...

Page 32: ... is accessed see Figure 1 9 Each slot has an eject button located behind the cover to remove a flash card from the slot Note PRP 3 does not have PCMCIA slots slot 0 and slot 1 PRP 3 has an external CompactFlash disk0 that replaces the PCMCIA slots PRP Ethernet Ports and Status LEDs The PRP has two 8 pin media dependent interface MDI RJ 45 ports for either IEEE 802 3 10BASE T 10 Mbps or IEEE 802 3u...

Page 33: ...tes which Ethernet port is selected ETH 0 or ETH 1 Note Because both ports are supported on the PRP ETH 0 is always on ETH 1 lights when it is selected Figure 1 11 PRP 2 Port Activity LEDs Partial Front Panel Figure 1 12 PRP 3 Port Activity LEDs Partial Front Panel R X T X PRIMARY S L O T 1 S L O T 0 L I N K E N R X T X ETH 1 ETH 0 L I N K PRIMARY E N 70693 A C T S I G A C T S I G BITS 0 D A T A L...

Page 34: ... female receptacle that provides a data circuit terminating equipment DCE interface for connecting a console terminal PRP 3 LEDs The PRP 3 has the following LED indicators Two Ethernet port LEDs used in conjunction with each of the three RJ 45 Ethernet connectors LINK Indicates link activity DATA Indicates data transmission or reception Two BITS port LEDs used in conjunction with each of the two B...

Page 35: ... intended for software development use only To prevent system problems or loss of data use the reset switch only on the advice of Cisco service personnel Pressing the reset switch causes a nonmaskable interrupt NMI and places the PRP in ROM monitor mode When the PRP enters ROM monitor mode its behavior depends on the setting of the PRP software configuration register For example if the boot field ...

Page 36: ...e boot process is complete During the boot process the message displays are controlled directly by the MBus module After the boot process the message displays are controlled by Cisco IOS software through the MBus The alphanumeric message displays also provide information about different levels of system operation including the status of the GRP router error messages and user defined status and err...

Page 37: ...oftware functions U15 bank 1 2 U18 bank 2 2 If both banks of the PRP 2 are populated bank 1 and bank 2 must contain the same size DIMM SRAM3 3 SRAM is not user configurable or field replaceable 2 MB fixed Secondary CPU cache memory functions NVRAM4 4 NVRAM is not user configurable or field replaceable 2 MB fixed 1 System configuration files register settings and logs HDD 40 GB 1 Contains log and c...

Page 38: ...ation Guide OL 17441 01 Figure 1 14 PRP 2 Memory Locations ACT SIG ACT SIG SLOT 1 SLOT 0 CONSOLE ETH 2 AUX R E S E T PERFORMANCE ROUTE PROCESSOR 2 BITS 1 BITS 0 DATA LIN K DATA LIN K ETH 1 ETH 0 EJECT 11 TH IS SI DE TO FA CE PL AT E H D P R P 2 40 G 8 0 0 2 4 0 6 0 0 1 R E V __ 101105 2 1 3 13 12 14 ETH 2 4 7 8 9 10 5 6 ...

Page 39: ... 17441 01 Chapter 1 Product Overview Line Card and Route Processor Overview Figure 1 15 PRP 3 Memory Locations 1 SDRAM DIMM Bank 1 Socket number U8 2 SDRAM DIMM Bank 2 Socket number U10 3 External CompactFlash 4 Hard disk 80 GB 5 Internal CompactFlash 272360 5 3 1 2 4 ...

Page 40: ...al system memory of 8 GB U8 bank 1 2 U10 bank 2 2 If both banks of the PRP 3 are populated bank 1 and bank 2 must contain the same size DIMM NVRAM3 3 NVRAM is not user configurable or field replaceable 2 MB fixed 1 System configuration files register settings and logs Flash memory 2 GB default or 4 GB optional Flash disks4 4 ATA Flash disks are supported in the PRP 3 2 Internal and External Compac...

Page 41: ...ize DIMM Caution DRAM DIMMs must be 3 3 volt 60 nanosecond devices only Do not attempt to install other devices in the DIMM sockets To prevent memory problems use the Cisco approved memory products listed in Table 1 5 PRP 3 provides more system memory than PRP 2 PRP 3 is shipped with 2 GB of system memory in each DDR2 DRAMs for a total of 4 GB and provides an upgrade option for a total of 8 GB 4 G...

Page 42: ...r a minimum of 5 years NVRAM is not user configurable and cannot be upgraded in the field PRP Flash Memory Use flash memory to store multiple Cisco IOS XR software and microcode images that you can use to operate the router You can download new images to flash memory over the network or from a local server to replace an existing image or to add it as an additional image The router can be booted ma...

Page 43: ...ashes are not compatible with each other and hence PRP 2 compactflash cannot be used in PRP 3 and vice versa PRP 3 uses Multiword DMA to access the compactflash device a PRP 2 compactflash does not support this access type Note The PRP 3 external CompactFlash disk replaces the two PCMCIA slots of PRP 2 The external CompactFlash disk can be installed or removed from the PRP 3 front panel The intern...

Page 44: ...00 Series Router A Cisco 12410 Router can be upgraded to a Cisco XR 12410 and Cisco XR 12810 Routers by updating the line cards and software images For information on this process including supported line cards and software upgrade procedures please refer to the Cisco document Upgrading a Cisco 12000 Series Router from Cisco IOS Software to Cisco IOS XR Software The line card and route processor R...

Page 45: ...nagement bracket on the front panel of each line card helps to organize the interface cables connected to that line card Note The Cisco XR 12410 and Cisco XR 12810 Routers support online insertion and removal OIR allowing you to remove and replace a card while the router remains powered on Horizontal Cable Management Bracket Cisco XR 12000 Series Routers include a horizontal cable management brack...

Page 46: ... 3 C A R R IE R R X P K T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5 R X 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5 R X TX 6 R X TX 7 R X TX 8 R X TX 9 R X TX 1 0 R X TX 1 1 R X AC TI V E C A R R IE R R X P K T OC 48 STM 16 SCPOS A C TI V E 0 C A R R IE R R X C E LL OC 12 STM 4 ATM FAST ET...

Page 47: ...troller card The two front cover LEDs provide a visual indication of blower module status Figure 1 17 Figure 1 17 Blower Module OK green All three fans are operating normally FAIL red The system has detected a fan failure or other fault in the blower module The fault can be caused by any of the following One or more fans are not operating One or more fans are running below speed A controller card ...

Page 48: ...ng inside the card cages keep the front and back of the router unobstructed We recommend at least 6 inches 15 24 cm of clearance Caution You should inspect and clean the air filter one time per month more often in dusty environments Do not operate the router without an air filter installed The blower module controller card monitors and controls operation of three variable speed fans in the blower ...

Page 49: ...air temperature rises inside the card cages the fan speed increases to provide additional cool air to the cards If the air temperature continues to rise beyond the specified threshold the system environmental monitor shuts down all internal power to prevent equipment damage due to excessive heat If the system detects that one of the three fans within a blower module has failed it displays a warnin...

Page 50: ...Chapter 1 Product Overview Horizontal Cable Management Bracket 1 36 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 ...

Page 51: ...ipping package for the router is engineered to reduce the chances of product damage associated with routine material handling experienced during shipment The router should always be transported or stored in its shipping package in the upright position Keep the router in the shipping container until you have determined the installation site Inspect all items for shipping damage If an item appears d...

Page 52: ...nd after installation Keep tools and router components away from walkways and equipment rack aisles Do not wear loose clothing jewelry including rings and chains or other items that could get caught in the router Fasten your tie or scarf and sleeves Cisco equipment operates safely when it is used in accordance with its electrical ratings and product usage instructions Do not work alone if potentia...

Page 53: ... when a cable is not inserted in the port Preventing Electrostatic Discharge Damage Many router components can be damaged by static electricity Not exercising the proper electrostatic discharge ESD precautions can result in intermittent or complete component failures To minimize the potential for ESD damage always use an ESD preventive antistatic wrist strap or ankle strap and ensure that it makes...

Page 54: ... R X TX 5 R X 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5 R X TX 6 R X TX 7 R X TX 8 R X TX 9 R X TX 1 0 R X TX 1 1 R X AC TI V E C A R R IE R R X P K T OC 48 STM 16 SCPOS A C TI V E 0 C A R R IE R R X C E LL OC 12 STM 4 ATM FAST ETERNET SL O T 0 ROUTE PROCESSOR SL O T 1 C O LL LI N K TX R X R J 45 M II R ES ET A U X C O N S O LE EJ EC T SL O T 0 ROUT...

Page 55: ...o lift heavy equipment Ensure that your footing is solid balance the weight of the object between your feet Lift the equipment slowly never move suddenly or twist your body as you lift Keep your back straight and lift with your legs not your back When bending down to lift equipment bend at the knees not at the waist to reduce the strain on your lower back muscles Caution To prevent equipment damag...

Page 56: ... Guidelines page 2 18 Site Wiring Guidelines page 2 20 Rack Mounting Guidelines The router can be mounted in most 2 post 4 post or telco type 19 inch equipment racks that comply with the Electronics Industries Association EIA standard for equipment racks EIA 310 D The rack must have at least two posts with mounting flanges to mount the router chassis The distance between the center lines of the mo...

Page 57: ...tain acceptable operating temperatures for its internal components Installing the router in any type of enclosed rack even with the front and back doors removed could disrupt the air flow trap heat next to the chassis and cause an overtemperature condition inside the router Open Rack Figure 2 2b shows a free standing 4 post open rack with two mounting posts in the front and two mounting posts in t...

Page 58: ...or stand at the bottom This type of rack is usually secured to the floor and sometimes to an overhead structure or wall for additional stability The router chassis can be installed in the telco type rack either in a front mounted position or a center mounted position In the front mounted position you secure the chassis rack mounting brackets directly to the rack posts Figure 2 3 Figure 2 3 Front M...

Page 59: ...ount brackets to the rack posts The chassis rack mounting flanges are then secured to the center mount brackets Figure 2 4 The center mounted position moves the center of gravity of the chassis closer to the vertical axis of the rack posts which adds to the stability of the rack installation Figure 2 4 Center Mounted Router Telco Rack Rack Center mount bracket Rack mount bracket attached to rack p...

Page 60: ... least 17 7 inches 45 0 cm The height of the router is 37 0 inches 93 98 cm Most racks accommodate two routers When fully populated with cards the router can weigh as much as 275 lb 124 74 kg To maintain equipment rack stability and to ensure your safety the rack is provided with stabilizing devices Make sure you install the stabilizers before installing the router If you use a telco style rack th...

Page 61: ...uirement Guidelines To avoid noise interference in network interface cables do not route them directly across or along power cables Figure 2 5 shows the footprint and outer dimensions of the of the router chassis Figure 2 5 Router Chassis Footprint and Dimensions Top View 18 95 in 17 531 26 533 in 7 735 in 18 798 in 149929 ...

Page 62: ...ard cages Figure 2 6 Each power supply is also equipped with a fan that draws cooler air into the front of the power supply and forces warmer air out of the back of the chassis Figure 2 6 Air Flow Path through the Router Side View When selecting a site to install the router observe the following guidelines Dust free area The site should be as dust free as possible Dusty environments can clog the a...

Page 63: ... router normally operates within the ranges listed in Table A 4 however if a temperature measurement is approaching a minimum or maximum parameter it indicates a potential problem Maintain normal operation by anticipating and correcting environmental anomalies before they approach critical values by properly planning and preparing your site before you install the router Power Connection Guidelines...

Page 64: ...it For a list of the nominal and acceptable value ranges for source AC power refer to Table A 2 on page A 3 Figure 2 7 shows the different styles of AC power cords used to connect to the local AC power source that are available for North America and various locales Figure 2 7 AC Power Cord Plugs and Appliance Coupler 26044 North America Rewirable twist lock plug NEMA L6 20P 20A Australia New Zeala...

Page 65: ...nt copper wire cable Connection to the DC power distribution unit PDU requires one earth ground cable and two cable leads a source DC and source DC return for each PDU 2 PDUs x 3 6 cables The length of the cables depends on your router location from the source power Note DC power cables are not available from Cisco but are available from any commercial cable vendor Table 2 1 AC Power Cord Internat...

Page 66: ... lugs at the power shelf end Ensure the lugs are dual hole and that they fit over M6 terminal studs at 0 625 inch 15 88 mm centers for example Panduit Part Number LCD8 14A L or equivalent Figure 2 8 shows the type of lug required for DC input cable connections Figure 2 8 DC Power Cable Lug Crimp area 25527 2 24 0 48 0 08 0 25 0 37 0 63 End View Ø 0 267 2 holes All measurements in inches ...

Page 67: ...ring for Installation Site Requirement Guidelines Figure 2 9 shows a typical source DC power distribution scheme for a 2800 W DC PDU Figure 2 9 Typical Source DC Power Cabling Scheme 2800W PDU Feed A2 48 60V 40A MAX 2x 48 60V 40A MAX 2x 129277 Ground 48 60V RTN 48 60V RTN 48 60V 48 60V Feed A1 ...

Page 68: ...trip the breaker on the PEM if the PEM detects a reverse polarity condition No damage should occur from reverse polarity but you should correct a reverse polarity condition immediately For a list of the nominal and acceptable value ranges for source DC power refer to Table A 3 on page A 3 NEBS Supplemental Unit Bonding and Grounding Guidelines Although the router chassis requires a safety earth gr...

Page 69: ...Cisco XR 12810 Router Installation Guide OL 17441 01 Chapter 2 Preparing for Installation Site Requirement Guidelines Figure 2 10 NEBS Bonding and Grounding Studs 53287 NEBS bonding and grounding studs Agency compliance label ...

Page 70: ...your router location and site environment Site Wiring Guidelines When planning the location of the router consider distance limitations for signaling electromagnetic interference EMI and connector compatibility If the wiring is run for any significant distance in an electromagnetic field interference can occur between the field and the signals on the wires Poor wiring can cause Radio interference ...

Page 71: ...ce enough energy into unshielded conductors to destroy electronic devices If you have experienced EMP problems in the past you may want to consult experts in electrical surge suppression and shielding Most data centers cannot resolve infrequent but potentially catastrophic problems without pulse meters and other special equipment In addition these problems can take a great deal of time to identify...

Page 72: ...UX are safety extra low voltage SELV circuits SELV circuits should only be connected to other SELV circuits PRP Auxiliary and Console Port Connections The PRP has two RJ 45 connection ports Auxiliary port DTE RJ 45 interface for connecting a modem or other DCE device such as a CSU DSU or another router to the PRP Console port DCE RJ 45 interface for connecting a data terminal device to the router ...

Page 73: ... Figure 2 11 shows the auxiliary and console port connections from the PRP to the associated devices Figure 2 11 PRP Auxiliary and Console Port Connections 1 Modem 4 Auxiliary port 2 Console terminal 5 Console port 3 RJ 45 cables 70692 R X T X PRIMARY S L O T 1 S L O T 0 L I N K E N R X T X ETH 1 ETH 0 AUX CONSOLE L I N K PRIMARY E N 1 3 4 5 2 ...

Page 74: ...such as a CSU DSU or another router to the PRP The auxiliary port supports hardware flow control and modem control Table 2 2 lists the signals used on the auxiliary port Table 2 2 PRP Auxiliary Port Signals Auxiliary Port Pin Signal Input Output Description 1 RTS Output Request to send 2 DTR Output Data terminal ready 3 TxD Output Transmit data 4 GND Signal ground 5 GND Signal ground 6 RxD Input R...

Page 75: ... port check the terminal setting for the data transmission rate in bits per second bps The terminal transmission rate setting must match the default rate of the PRP console port which is 9600 bps Set the terminal to these operational values 9600 bps 8 data bits no parity 2 stop bits 9600 8N2 Table 2 3 lists the signals used on the console port Table 2 3 PRP Console Port Signals Console Port Pin Si...

Page 76: ...ernet ports is autosensing by default and is user configurable The PRP Ethernet port does not provide external routing functions Its primary roles are to act as a Telnet port into the router and to boot or access Cisco software images over a network to which the PRP Ethernet port is directly connected Caution Cisco Express Forwarding CEF functions on these ports are switched off by default for sec...

Page 77: ...Network 1 0 0 0 see dotted line arrows To access Network 2 0 0 0 from Router A you must use an interface port on one of the line cards a POS line card in this example in Router A Data from Router A is routed through Router B and Router C to reach Network 2 0 0 0 see solid line arrows Figure 2 13 Using the Ethernet Port on the PRP Router A Cisco 12000 series router Router B Cisco 7500 series router...

Page 78: ...RJ 45 Ethernet port and the modular cable plug it accepts Figure 2 14 RJ 45 Receptacle and Plug Table 2 4 lists the RJ 45 pin signals used on the connector 210222 87654321 RJ 45 connector Table 2 4 PRP RJ 45 Ethernet Receptacle Pinout Ethernet Port Pin Signal Description 1 TxD Transmit data 2 TxD Transmit data 3 RxD Receive data 4 Termination network No connection 5 Termination network No connecti...

Page 79: ...use the straight through cable pinout shown in Figure 2 15 Figure 2 15 Straight Through Cable Pinout to Hub or Repeater When connecting two PRPs back to back use the crossover cable pinout shown in Figure 2 16 Figure 2 16 Crossover Cable Pinout Between PRPs MDI X wiring MDI wiring 1 TxD 2 TxD 3 RxD 6 RxD 1 RxD 2 RxD 3 TxD 6 TxD H11007 PRP 1 TxD 2 TxD 3 RxD 6 RxD 1 TxD 2 TxD 3 RxD 6 RxD 75431 PRP ...

Page 80: ...Connection Limits for 100 Mbps Transmission Parameter RJ 45 Cable specification Category 51 UTP 22 to 24 AWG2 1 EIA TIA 568 or EIA TIA 568 TSB 36 compliant Not supplied by Cisco 2 AWG American Wire Gauge This gauge is specified by the EIA TIA 568 standard Cable length max Segment length max 328 feet 100 m for 100BASE TX Network length max 656 feet 200 m 3 with 1 repeater 3 Specifically the length ...

Page 81: ...r alarm is generated it energizes the alarm relays on the alarm card to activate the external site alarm Figure 2 17 Alarm Display Card Front Panel The alarm relay contacts on the alarm card consist of standard common normally open and normally closed relay contacts that are wired to the pins on the connectors Caution Only safety extra low voltage SELV circuits can be connected to the alarm connec...

Page 82: ... the pin to signal correspondence between the cable connector pins and the alarm card relay contacts Table 2 7 Alarm Connector Pinout Pin Group Common Normally Open Normally Closed Critical audible alarm 2 1 14 Major audible alarm 16 3 15 Minor audible alarm 5 4 17 Critical visual alarm 19 6 18 Major visual alarm 8 7 20 Minor visual alarm 22 9 21 Alarm input 13 25 ...

Page 83: ...tion Overview page 3 3 Removing Components Before Installing the Chassis page 3 4 Removing Cards from the Chassis page 3 11 Rack Mounting the Router Chassis page 3 15 Supplemental Bonding and Grounding Connections page 3 26 Reinstalling Components After Installing the Chassis page 3 27 Reinstalling Cards in the Chassis page 3 31 Connecting Line Card Network Interface Cables page 3 34 Connecting PR...

Page 84: ...rostatic discharge ESD damage described in the Compliance and Safety Information section on page 2 3 and use Figure 2 1 on page 2 4 as a reference in locating and using the ESD sockets on the front of the router chassis For additional safety and compliance information refer to the Regulatory Compliance and Safety Information for Cisco 12000 Series Routers publication that accompanied your router W...

Page 85: ...n Shipping Pallet A fully equipped router with two power supplies can weigh as much as 275 pounds 124 74 kg an empty chassis weighs 125 pounds 56 7 kg The chassis is designed to be lifted by two persons after you remove some of the components such as line cards power supplies and the blower module to reduce the weight before lifting the chassis See the Removing Components Before Installing the Cha...

Page 86: ... the chassis to the mounting flanges also called rails in the rack Five screws should be installed on each side of the chassis 3 8 inch 10 mm nutdriver for systems equipped with the DC input power shelf 9 16 inch 14 mm wrench for chassis hold down bolts and pallet hold down bracket bolts 3 4 inch 19 mm socket and ratchet wrench Unpacking and Positioning the Router Follow the unpacking instructions...

Page 87: ...Before Installing the Chassis Use the following procedure to remove the front cover from the router Step 1 Open the front door by pressing the right latch button Figure 3 2 Figure 3 2 Opening the Front Door 1 Front Door Latch 149538 SL OT 0 ROUTE PROCESSOR SL OT 1 CO LL LI NK TX RX RJ 4 5 M II RE SE T A U X CO NS O LE EJ EC T ALARM A ALARM B 1 ...

Page 88: ...he top and bottom hinge pins to free the door from the chassis Figure 3 3 Caution Make sure you are holding the front door securely so it does not drop when you release it from the chassis Step 3 Reinstall the hinge pins into the chassis hinge brackets Figure 3 3 Removing or Installing Hinge Pins 149539 SL OT 0 ROUTE PROCESSOR SL OT 1 CO LL LI NK TX RX RJ 4 5 M II RE SE T A U X CO NS O LE EJ EC T ...

Page 89: ...PEMs Use the following procedure to remove the AC PEMs from the chassis Step 1 Remove the PEM from the chassis Figure 3 4 a Loosen the captive screw on the ejector lever b Pivot the lever down to eject the PEM from its bay c Slide the power supply out of its bay while supporting it with your other hand Warning The power supply weighs approximately 20 pounds 9 kg Use two hands to remove the power s...

Page 90: ...ve the DC PEMs from the chassis Step 1 Remove the PEM from the chassis Figure 3 5 a Loosen the captive screw on the ejector lever b Pivot the lever down to eject the PEM from its bay c Slide the PEM out of its bay while supporting it with your other hand Warning The DC PEM weighs approximately 14 pounds 6 35 kg Use two hands to remove the power supply Figure 3 5 Removing a DC PEM Step 2 Repeat Ste...

Page 91: ...ght of the chassis by approximately 20 5 pounds 9 3 kg Use the following procedure to remove the blower module from the chassis Figure 3 6 Step 1 Loosen the captive screw on each side of the blower module Step 2 Pull the blower module halfway out of the module bay Step 3 Slide out the blower module completely from the module bay while supporting it with your other hand Warning The blower module we...

Page 92: ...ng Components Before Installing the Chassis 3 10 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 Figure 3 6 Removing the Blower Module 52643 A C T 0 DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 ...

Page 93: ...o right Line cards are installed in slots 0 through 7 RPs are installed in slots 8 and 9 Caution Handle all cards by the metal card carrier edges only avoid touching the board or any connector pins After removing a card carefully place it in an antistatic bag or similar environment to protect it from ESD and dust in the optic ports fiber optic line cards Use the following procedure to remove line ...

Page 94: ...ring L I N E C A R D A L A R M 0 A L A R M 1 C S C 0 C S C 1 S F C 0 S F C 1 S F C 2 S F C 3 S F C 4 L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D R P C A R D 1 R P C A R D 0 Slot 0 Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 PEM2 PEM1 Alarm display Blower module 50397 Line card and GRP card cage Switch fabric and...

Page 95: ...d Grasp card carrier to slide card out of slot c b Loosen captive screws a A C TI V E 0 C A R R IE R R X P K T A C TI V E 1 C A R R IE R R X P K T A C TI V E 2 C A R R IE R R X P K T A C TI V E 3 C A R R IE R R X P K T Q OC 3 STM POS Pivot ejector levers away from card to unseat card Grasp card carrier to slide card out of slot c b Loosen captive screws a 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX...

Page 96: ...ds As shown in Figure 3 7 CSCs are installed in the left two card slots SFCs are installed in the center five slots Two alarm cards are installed in the right two card slots of the switch fabric and alarm card cage Use the following procedure to remove cards from the switch fabric and alarm card cage Step 1 Loosen the captive screws on each side of the air filter door and swing the door away from ...

Page 97: ... preventive container Figure 3 10 Removing a Card from the Switch Fabric and Alarm Card Cage Step 3 Repeat Step 2 for each card Step 4 Close the air filter door and tighten the captive screws to prevent the door from opening during the chassis installation Rack Mounting the Router Chassis The router chassis can be installed in either a front mounted position or a center mounted position as shown i...

Page 98: ...stallation Guide OL 17441 01 Figure 3 11 Front Mount and Center Mount Rack Positions In a front mounted position the chassis rack mounting flanges are secured directly to the rack posts Rack Center mount bracket Rack mount bracket attached to rack posts 129725 Front panel of chassis Rack Rack mount bracket attached to rack posts ...

Page 99: ...fore you install the chassis measure the space between the vertical mounting flanges rails on your equipment rack to verify that the rack conforms to the measurements shown in Figure 3 12 Step 1 Mark and measure the distance between two holes on the left and right mounting rails The distance should measure 18 31 inches 0 06 inches 46 5 cm 0 15 cm Note Measure for pairs of holes near the bottom mid...

Page 100: ...g brackets is optional but highly recommended to make installation easier The rack mount brackets can be left in place after the chassis is installed Note Before installing the rack mount brackets make sure you have performed the measurements described in Verifying Rack Dimensions section on page 3 17 Use the following procedure to install the rack mount brackets Step 1 Determine the location in w...

Page 101: ...le at the bottom of the rack and finger tighten a screw in that hole b Finger tighten a second screw in the top hole of the bracket c Use a screwdriver to tighten both screws securely Step 3 Repeat Step 2 for the left rack mount bracket Step 4 Use a level to verify that the tops of the two brackets are level or use a measuring tape to verify that both brackets are the same distance from the top of...

Page 102: ...ith the router and contains the following Two center mount brackets 10 minimum Phillips binderhead screws usually provided with the bracket kit to secure the brackets to the mounting flanges also called rails in the rack Five screws should be installed on each bracket Contact a Cisco service representative for assistance if any parts are missing Note Before installing the center mount brackets mak...

Page 103: ...h the marked screw hole at the bottom of the rack and finger tighten a screw in that hole b Finger tighten a second screw in the top hole of the bracket c Finger tighten three more screws in the middle of in the bracket d Use a screwdriver to tighten all five screws securely Step 4 Repeat Step 3 for the left center mount bracket Step 5 Use a level to verify that the tops of the two brackets are le...

Page 104: ...is 3 22 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 Figure 3 15 Installing a Center Mount Rack Mounting Bracket 53224 Rack Chassis rack mounting rail Bracket Bracket Open hole screw inserted through Threaded hole chassis secured by screw Rack Chassis ...

Page 105: ...dles on the sides To accommodate racks with different hole patterns in their mounting flanges the chassis rack mounting flanges have three groups of eight oblong screw holes on each side This section describes how to install the chassis in a telco rack Figure 3 16 shows the orientation of the chassis to the rack posts Figure 3 16 Router and Rack Posts 53229 Front panel of chassis Rack Rear panel o...

Page 106: ... grasping underneath the power supply bays Figure 3 17 Warning An empty chassis weighs approximately 125 pounds 56 7 kg You need two people to slide the chassis into the equipment rack safely If you are using the rack mount brackets raise the chassis to the level of the brackets Let the bottom of the chassis rest on the brackets but continue to support the chassis Figure 3 17 Correct Lifting Posit...

Page 107: ...the mounting rails on the rack or the optional center mount brackets if installed Step 3 Hold the chassis in position against the mounting rails while the second person finger tightens a screw to the rack rails on each side of the chassis Step 4 Finger tighten 4 more screws to the rack rails on each side of the chassis Space the screws evenly between the top and bottom of the chassis Step 5 Tighte...

Page 108: ... office ground system or new equipment building system NEBS to the supplemental bonding and grounding points on the router For more information on supplemental bonding and grounding cable requirements see the NEBS Supplemental Unit Bonding and Grounding Guidelines section on page 2 18 Use the following procedure to attach a grounding cable lug to the router Step 1 Install the locking washers and n...

Page 109: ...o ensure an adequate earth ground Reinstalling Components After Installing the Chassis This section describes how to reinstall the components that you removed before installing the chassis in the rack It also describes how to reconnect cables to line cards the RP and alarm cards Reinstalling Power Supplies Use the following procedures to reinstall the AC or DC power supplies To reinstall AC PEMs g...

Page 110: ...ay until it mates with its backplane connector b Lift the ejector lever into place and tighten the captive screw to securely seat the power supply to the backplane connector Caution To prevent damage to the power shelf backplane connector do not use excessive force when inserting the power supply into the chassis Figure 3 20 Installing an AC PEM Step 2 Repeat Step 1 for the other power supply Step...

Page 111: ...pply into the chassis until it mates with the backplane connector at the back of the bay Caution To prevent damage to the power shelf backplane connector do not use excessive force when inserting a power supply into the chassis b Lift the ejector lever into place and tighten the captive screw to securely seat the power supply to the backplane connector Figure 3 21 Installing a DC PEM Step 2 Repeat...

Page 112: ...22 a Lift the blower module with two hands and slide it halfway into the module bay b Slowly push the blower module into the chassis until it mates with the backplane connector at the back of the module bay Caution To prevent damage to the connectors do not use excessive force when inserting the blower module into the chassis c Tighten the captive screws on the blower module to secure it to the ch...

Page 113: ... various line cards back into the chassis Reinstalling Cards in the Switch Fabric and Alarm Card Cage Use the following procedure to reinstall cards into the switch fabric and alarm card cage refer to Figure 3 7 for slot numbering Step 1 Loosen the two captive screws on each side of the air filter door and swing the door away from the switch fabric and alarm card cage Figure 3 7 Figure 3 23 Openin...

Page 114: ...abric and Alarm Card Cage Step 3 Repeat Step 2 for each card Step 4 Close the air filter door and tighten the captive screws to prevent the door from opening during chassis installation Caution The air filter door must be closed and secured at all times to maintain correct EMI performance Step 5 Go to the Reinstalling Cards in the Line Card and RP Card Cage section on page 3 33 to reinstall the li...

Page 115: ...V E 0 C A R R IE R R X P K T A C TI V E 1 C A R R IE R R X P K T A C TI V E 2 C A R R IE R R X P K T A C TI V E 3 C A R R IE R R X P K T Q OC 3 STM POS A C TI V E 0 C A R R IE R R X P K T A C TI V E 1 C A R R IE R R X P K T A C TI V E 2 C A R R IE R R X P K T A C TI V E 3 C A R R IE R R X P K T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5...

Page 116: ...r air flow through the chassis Step 3 Go to the Connecting Line Card Network Interface Cables section on page 3 34 to connect the network interface cables Connecting Line Card Network Interface Cables This section describes how to route the network interface cables through the router cable management system and attach the network interface cables to the line card ports This procedure uses an 8 por...

Page 117: ...a plastic bend radius clip on the strain relief ferrule on the connector see blow out in Figure 3 26 Note The bag of bend radius clips Part Number 800 06119 01 in the accessories box that shipped with your router contains two sizes of bend radius clips The clip size is determined by the diameter of the strain relief ferrule on the cable connectors Use the size that provides the most secure fit on ...

Page 118: ...rk Interface Cables 3 36 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 Figure 3 26 Connecting a Network Interface Cable to a Legacy Line Card FAST ETERNET FAST ETERNET 28350 a b Line card cable management bracket Cable clips Network interface cable ...

Page 119: ...gh slots on the cable management bracket Figure 3 27a Step 8 Route the cables alongside the cable management bracket and secure them with the velcro straps as appropriate Figure 3 27b Caution Make sure the interface cables do not have any kinks or sharp bends which can destroy or degrade the ability of the optical fiber to propagate the signal encoded beam of light accurately from one end of the c...

Page 120: ...17441 01 Figure 3 27 Current Style Cable Management Bracket ACTIVE 0 CARRIER RX PKT ACTIVE 1 CARRIER RX PKT ACTIVE 2 CARRIER RX PKT ACTIVE 3 CARRIER RX PKT Q OC 3 STM POS 53228 ACTIVE 0 CARRIER RX PKT ACTIVE 1 CARRIER RX PKT ACTIVE 2 CARRIER RX PKT ACTIVE 3 CARRIER RX PKT Q OC 3 STM POS a b Line card cable management bracket Velcro strap Network interface cable ...

Page 121: ...ports must be capable of asynchronous transmission For example most modems are asynchronous devices Figure 3 28 shows an example of a data terminal and modem connections Figure 3 28 PRP Console and Auxiliary Port Connections Caution The ports labeled Ethernet 10BASE T Token Ring Console and AUX are safety extra low voltage SELV circuits SELV circuits should only be connected to other SELV circuits...

Page 122: ...rs Connecting to the PRP Console Port The system console port on the PRP is a DCE RJ 45 receptacle for connecting a data terminal to perform the initial configuration of the router The console port requires a straight through RJ 45 cable See the PRP Auxiliary and Console Port Connections section on page 2 22 for additional information about the console port Refer to Figure 3 28 and use the followi...

Page 123: ...ry port Step 1 Power off the asynchronous serial device Step 2 Attach the device end of the cable to the interface port on the asynchronous serial device Step 3 Attach the other end of the cable to the PRP auxiliary port Step 4 Power on the asynchronous serial device Connecting to the PRP Ethernet Ports Two RJ 45 Ethernet interface receptacles on the PRP provide media dependent interface MDI Ether...

Page 124: ... into the Cisco XR 12410 router and for booting or accessing Cisco software images over a network to which an Ethernet port is directly connected Cisco Express Forwarding CEF functions are switched off by default for security reasons We strongly caution you to consider the security implications of switching on CEF routing functions on these ports Use the following procedure to connect an Ethernet ...

Page 125: ...T A C TI V E 1 C A R R IE R R X P K T A C TI V E 2 C A R R IE R R X P K T A C TI V E 3 C A R R IE R R X P K T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5 R X 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5 R X TX 6 R X TX 7 R X TX 8 R X TX 9 R X TX 1 0 R X TX 1 1 R X AC TI V E C A R R IE R R X P...

Page 126: ...re not available from Cisco For information about alarm connector wiring requirements and the pinouts for the alarm connector interface see the Alarm Display Connection Guidelines section on page 2 31 Caution Only safety extra low voltage SELV circuits can be connected to the alarm connector Maximum rating for the alarm circuit is 2 A 50 VA Note To comply with the intra building lightning surge re...

Page 127: ...ranch circuit Each AC input power supply operates between 200 and 240 VAC and requires at least a 20 A service for North American use or a 13 A service for international use For more information on AC power cords see the Power Connection Guidelines section on page 2 13 Step 1 Connect each power cable to the AC power connector on the horizontal trough and secure them with their retention clips Figu...

Page 128: ...cable leads Be sure that the positive and negative cable leads match the positive and negative labels on the PDU when making the measurement A green or green and yellow cable typically indicate that it is a ground cable Caution DC PEMs contains circuitry to trip the breaker on the PEM if the PEM detects a reverse polarity condition No damage should occur from reverse polarity but you should correc...

Page 129: ...DC power connection terminal studs Note Safety covers for 2800 W PDUs use an upper and lower 2 piece design Step 2 Connect the 2800 W DC power cables in the following order Figure 3 31 a Ground cables first b Positive cables next c Negative cable last d Repeat steps a b and c for the other PDU Warning To prevent injury and damage to the equipment always attach the ground and source DC power cable ...

Page 130: ...isco XR 12810 Router Installation Guide OL 17441 01 Figure 3 31 Connecting the DC Power Cables 2800 W PDU Step 3 Replace the clear plastic safety covers over the PDUs Step 4 Power on the circuit breaker Feed A2 48 60V 40A MAX 2x 48 60V 40A MAX 2x 129277 Ground 48 60V RTN 48 60V RTN 48 60V 48 60V Feed A1 ...

Page 131: ...llation and initial startup of the system Although an overtemperature condition is unlikely at initial startup environmental monitoring functions are included in this chapter because they also monitor internal voltages Troubleshooting the installation is presented in the following sections Troubleshooting Overview page 4 2 Troubleshooting the Power Subsystem page 4 5 Troubleshooting the Processor ...

Page 132: ...ed if possible Cisco software release number Use the show version command to determine this information if possible Brief description of the symptoms and steps you have taken to isolate and solve the issue Maintenance agreement or warranty information Troubleshooting Using a Subsystem Approach To solve a system problem try to isolate the problem to a specific subsystem Compare current router behav...

Page 133: ...onsists of a blower module which circulates air through the card cages to cool the cards and a fan in each of the power modules which circulates cooling air through the power module Normal Router Startup Sequence You can generally determine when and where the router failed during the startup sequence by checking the status LEDs on the power modules and the alphanumeric displays on the RP and line ...

Page 134: ...tup Component Type of Indicator Display Contents LED Status and Meaning RP Alphanumeric display Top row MSTR Bottom row PRP The RP is enabled and recognized by the system a valid Cisco software image is running Line Cards Alphanumeric display Top row IOS XR Bottom row RUN The line card is enabled and ready for use Alarm Display Detected alarm severity MBUS Alarm A and Alarm B cards CSC 0 and 1 SFC...

Page 135: ...plies are monitored for internal temperature voltage and current load by the MBus module on the alarm cards and by the master MBus module on the RP If the router detects an extreme condition it generates an alarm on the alarm card and logs the appropriate warning messages on the console DC Power Supplies Power status F1LO Off F2LO Off RPF1 Off RPF2 Off OC Off OT Off INOK On DCOK On The correct pow...

Page 136: ...he following procedure to troubleshoot the AC power supply if it is not operating properly Step 1 Make sure the power supply is seated properly Eject and reseat the PEM Check that The captive screw on the ejector lever is tightened securely The power switch is set to the on 1 position 1 Status indicators 3 Ejector lever 2 Handle 4 Power On Off switch shown in the ON 1 position 0 PWR OK FAULT TEMP ...

Page 137: ...dicator remains off after checking all of the power sources replace the power supply with a spare If the spare power supply does not work replace its power distribution unit PDU Fault yellow Indicates that the system has detected a fault within the power supply This indicator remains off during normal operation If the indicator is on Toggle the power switch off and then on If the indicator remains...

Page 138: ...ower subsystems use redundant power supplies a problem with the DC output voltage to the backplane from only one power supply should not affect router operation When the router is equipped with two AC power supplies it powers on and operates even if one power supply fails Troubleshooting the DC Input Power Subsystem DC input power supplies are monitored for internal temperature voltage and current...

Page 139: ...apter 4 Troubleshooting the Installation Troubleshooting the Power Subsystem Figure 4 2 2800 Watt DC PEM Components 1 Power on off switch 3 Handle 2 Status indicators 4 Ejector lever INOK F1LO F2LO RPF1 RPF2 FAIL OC OT DCOK 129275 1 3 4 INOK F1LO F2LO RPF1 RPF2 FAIL OC OT DCOK 2 ...

Page 140: ...e securely attached to their PDU terminal studs Power cords are securely attached at the DC source end The source DC circuit breaker is switched on Measure the voltage across the terminals to verify the source DC voltage is within nominal operating range If the indicator is still flashing after you perform the above checks replace the power supply F2LO feeder2 low flashing yellow Indicates that in...

Page 141: ...ng red Indicates the input or output current has exceeded its limit and that an overload or short has occurred Set the power supply switch to off 0 and then back to the on 1 position If the indicator is still flashing eject and reseat the power supply If the indicator is still flashing replace the power supply OT over temperature steady or flashing red Indicates that the power supply is in an over...

Page 142: ...tes even if one power supply fails Additional Power Subsystem Troubleshooting Information This section contains additional troubleshooting information to help you isolate the cause of a power problem The MBus modules powering the alphanumeric displays on the RP and line cards are powered by 5 VDC from the backplane The blower modules use 48 VDC from the backplane If both the RP and the blower modu...

Page 143: ...OK PEM2 OK Slot Hot Sensor Inlet Sensor deg C deg C 29 NA 22 0 Slot 3V 5V MBUS 5V mv mv mv 1 3296 5016 5048 3 3284 4976 5000 5 3308 5008 5048 7 3296 5016 5000 16 3300 NA 5064 17 3308 NA 5064 18 3292 NA 5056 19 3300 NA 5072 20 3288 NA 5056 21 3296 NA 5072 22 3292 NA 5064 24 NA NA 5096 29 NA NA 4920 Slot 48V AMP_48 Volt Amp 24 PEM1 56 2 PEM2 55 2 Slot Fan 0 Fan 1 Fan 2 RPM RPM RPM 29 3021 3090 2997 ...

Page 144: ... captive screw The Pwr OK indicator is on The Fault and Temp indicators are both off If the power supplies meet the above criteria then the correct source power is present and within tolerance The power supplies are functioning properly Step 2 Make sure the blower module is operating If the blower module is functioning then the 48 VDC from the chassis backplane and the cables from the backplane to...

Page 145: ...r serves as the MBus module processor The MBus module processor monitors the environment and controls the onboard DC to DC converters Note A minimally configured router must have an RP installed in slot 9 of the card cage to operate If the router is equipped with a redundant RP the redundant RP must be installed in slot 8 of the card cage This section contains information to troubleshoot the proce...

Page 146: ...erformance Route Processor 3 PRP 3 Front Panel Table 4 2 PRP 3 Front Panel Hardware Components Detail 1 PCMCIA flash disk slots shown with cover in place and slot LEDs 4 Console serial port 2 RJ 45 Ethernet ports and data status LEDs 5 Reset button 3 Auxiliary serial port 6 Alphanumeric message displays E J E C T R X T X PRIMARY S L O T 1 S L O T 0 L I N K E N R X T X ETH 1 ETH 0 AUX CONSOLE PERFO...

Page 147: ...d a Cisco IOS XR image without the support of bootflash memory Note PRP 3 supports Cisco XR 12410 10 G per slot fabric and Cisco XR 12810 40 G per slot fabric Router chassis only PRP 3 does not support Cisco XR 12004 12006 12010 and 12016 Router chassis 2 5 G low speed fabric PRP PCMCIA Card Slots and Status LEDs Two PCMCIA card slots slot 0 and slot 1 provide the PRP with additional flash memory ...

Page 148: ...ission rate of 100 Mbps the Ethernet port can only provide a usable bandwidth of substantially less than 100 Mbps You can expect a maximum usable bandwidth of approximately 20 Mbps when using an Ethernet connection The following LEDs on the front panel indicate traffic status and port selection Figure 4 5 LINK EN TX RX Indicate link activity LINK port enabled EN data transmission TX and data recep...

Page 149: ...unit CSU or other optional equipment for Telnet management Console port A female receptacle that provides a data circuit terminating equipment DCE interface for connecting a console terminal PRP Reset Switch Access to the soft reset switch is through a small opening in the PRP front panel see Figure 4 3 To press the switch insert a paper clip or similar small pointed object into the opening Cautio...

Page 150: ...d to boot the system manually 0x1 The system automatically boots the first Cisco IOS XR image found in flash memory on the PRP PRP Alphanumeric Message Displays The alphanumeric message displays are organized in two rows of four LED characters each Figure 4 7 Figure 4 7 Alphanumeric Message Displays Partial Front Panel The alphanumeric message displays show router status messages during the boot p...

Page 151: ...rror messages appears in the Cisco IOS XR System Error Messages publication Troubleshooting the Route Processor When the router is powered on the alphanumeric display on the RP indicate the following Figure 4 8 Upper row Indicates which RP software component is running At the end of a successful boot process this display reads MSTR Lower row Indicates the current phase of the boot process At the e...

Page 152: ...ke sure that the system is powered on Initialize the RP by ejecting it from the chassis backplane and then reseating it Caution The soft reset NMI switch is not a mechanism for resetting the RP and reloading the Cisco software image It is intended for software development use To prevent system problems or loss of data use the soft reset switch only when instructed by a Cisco certified service repr...

Page 153: ... memory test LCAH TEST Initializing lower 15K cache BSS INIT Initializing main memory for ROM NVRAM INIT Initializing NVRAM EXPT INIT Initializing interrupt handlers TLB INIT Initializing TLB CACH INIT Initializing CPU data and instruction cache CACH PARY Enabling CPU cache parity MEM INIT Initializing main memory NVRAM SIZE Detecting the NVRAM size PCMC INIT Initializing the PCMCIA EXIT INIT Exit...

Page 154: ...d into the slot Table 4 4 Single PRP 3 Alphanumeric Display LED Chassis Is Powered ON Inserting PRP 3 LED Display Description or Console Message 02A8 HW OK RIO Immediately when the board is powered on OK CPU SENT RPT Displays 1 330GHz dual core MPC8641D Rev 2 1 532MHz MPXclk INIT MEM Displays Discovering memory in slot DIMM1 Found 2GB DIMM Discovering memory in slot DIMM2 Found 2GB DIMM TEST MEM D...

Page 155: ... 15 56 21 538 sysmgr 85 OS SYSMGR 5 NOTICE Card is COLD started RP 0 2 CPU0 Sep 10 15 56 22 622 dsc 169 Memory Sanity Check Enabled RP 0 2 CPU0 Sep 10 15 56 29 007 dsc 169 PLATFORM DSC 3 ERR_I_AM_DSC Setting myself as DSC RP 0 2 CPU0 Sep 10 15 57 20 071 sysldr 370 PLATFORM POWERMGR 3 ROM_ERROR_STATUS Unable to get Mbus ROM status from SYSDB Error sysdb detected the warning condition A SysDB client...

Page 156: ...R sec 52 227 19 and subparagraph c 1 ii of the Rights in Technical Data and Computer Software clause at DFARS sec 252 227 7013 cisco Systems Inc 170 West Tasman Drive San Jose California 95134 1706 Cisco IOS XR Software for the Cisco XR PRP Version 3 8 0 15I Copyright c 2008 by Cisco Systems Inc RP 0 2 CPU0 Sep 10 16 34 19 351 syslogd_helper 84 dsc_event_handler Got SysMgr dSC event 1 Tip The LED ...

Page 157: ...2 1 532MHz MPXclk INIT MEM Displays Discovering memory in slot DIMM1 Found 2GB DIMM Discovering memory in slot DIMM2 Found 2GB DIMM TEST MEM Displays Testing low memory OK Loading main ROMMON image OK Verifying loaded image OK Load succeeded launching target OK LNCH RMON Displays Cisco ROMMON System Bootstrap Version 0 16 0 bld1 DEVELOPMENT SOFTWARE Compiled on 08 27 08 at 15 04 49 PDT BLD rommon ...

Page 158: ...n disk0 Install Node Preparation OK Install Node Preparation Starting package and meta data sync Install Node Preparation Cleaning packages not in sync list Install Node Preparation Complete Install Node Preparation Syncing package meta data contents disk0 instdb ldpath Install Node Preparation Please Wait Install Node Preparation Completed syncing disk0 instdb ldpath Install Node Preparation Sync...

Page 159: ...y on the line card indicates the following Figure 4 9 Upper row Indicates which software component is running At the end of a successful boot process this display reads IOS XR Lower row Indicates the current phase of the boot process At the end of a successful boot process this display reads RUN Figure 4 9 Line Card Alphanumeric Display H11344 Upper alphanumeric LED display four digits Lower alpha...

Page 160: ...dules and the blower modules are operational the line card may not be installed properly or the 5 VDC output from the chassis backplane is faulty Make sure that the system is powered on Initialize the line card by ejecting it from the chassis backplane and then reseating it If both the upper and lower rows are operating check the status messages see Table 4 7 When the DC to DC converters are power...

Page 161: ...r LROM RDY ROM is ready for a software download attempt Line card ROM monitor ROMI GET ROM image is being loaded into line card memory RP IOS XR software ROM VGET3 ROM image is receiving a response RP IOS XR software FABI WAIT Line card is waiting for the fabric downloader 2 RP IOS XR software FABM WAIT3 Line card is waiting for the Fabric Manager to report that the fabric is usable RP IOS XR soft...

Page 162: ...ng RP IOS XR software 1 The LED initialization sequence shown in Table 4 7 may occur too quickly for you to read therefore the sequence is provided in this tabular form as a baseline for how a line card should function at startup 2 The fabric downloader loads the Cisco IOS XR software image onto the line card 3 This LED sequence only appears in Cisco IOS XR OL 17441 01 or later Table 4 8 Troublesh...

Page 163: ...LOK WAIT Waiting for slot clock configuration RP CLOK DONE Slot clock configuration complete RP FABL LOAD Load of fabric downloader2 complete RP IOS XR LOAD Downloading of Cisco IOS XR software is complete RP BMA ERR Cisco IOS XR software BMA error RP FIA ERR Cisco IOS XR fabric interface ASIC configuration error RP CARV ERR Buffer carving failure RP DUMP REQ Line card requesting a core dump RP DU...

Page 164: ... TEST Running field diagnostics tests RP DIAG PASS1 Field diagnostics completed successfully RP POST STRT Launching power on self test POST RP UNKN STAT Unknown state RP ADMN DOWN Line card is administratively down RP SCFG PRES1 Incorrect hw module slot srp command entered RP SCFG1 REDQ Required hw module slot srp command not entered RP 1 This LED sequence only appears in Cisco IOS XR OL 17441 01 ...

Page 165: ...arm conditions detected by the system through the MBus These indicators are normally off Alarm card indicators labeled MBus that correspond to alarm cards connected to Alarm A and Alarm B 1 ENABLED green Alarm card is operational and functioning properly 2 FAIL yellow Alarm card in that slot is faulty Two status LEDs that correspond to each of the CFC and SFC card slots in the switch fabric and al...

Page 166: ...ontrolled by MBus software which sets the threshold levels for triggering the different stages of alarms The RP continuously polls the system for temperature voltage current and fan speed values If a threshold value is exceeded the RP sets the appropriate alarm severity level on the alarm card which lights the corresponding LED and energizes the appropriate alarm display relays to activate any ext...

Page 167: ...sis and a fan in each of the power supplies The blower module and the power supply fans circulate air to maintain acceptable operating temperatures within the router Figure 4 11 This section contains information to troubleshooting the cooling subsystem and includes Blower Module Operation page 4 38 Power Supply Operation page 4 38 Overtemperature Conditions page 4 39 Isolating Cooling Subsystem Pr...

Page 168: ...erature inside the chassis rises blower speed increases to provide additional cooling air to the internal components If the internal air temperature continues to rise beyond the specified threshold the system environmental monitor shuts down all internal power to prevent equipment damage due to excessive heat If the system detects that one or more of the fans in the blower module has failed it dis...

Page 169: ...ated by these commands include Voltage measurements on each card from the DC to DC converter The 5 VDC for the MBus module The operating voltage for the blower module Temperature measurements received by two sensors on each card one for inlet air temperature and one for the card s hot spot temperature as well as temperature measurements from sensors located in each power supply If an environmental...

Page 170: ...e blower module If neither indicator is on and the blower is not operating there may be a problem with either the blower module or the 48 VDC power supplied to the blower module Go to Step 2 Step 2 Eject and reseat the blower module making sure the captive screws are securely tightened If the blower module still does not function go to Step 3 Step 3 Check for 48 VDC power by looking at the LED ind...

Page 171: ...ation Troubleshooting the Cooling Subsystem If the Temp and Fault indicators are on an overtemperature condition exists Verify that the power supply fan is operating properly If the fan is not operating replace the power supply Contact your Cisco representative if replacing the power supply does not fix the problem ...

Page 172: ...Chapter 4 Troubleshooting the Installation Troubleshooting the Cooling Subsystem 4 42 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 ...

Page 173: ...ponents This chapter describes how to maintain router components Procedures for maintaining the router are described in the following sections Powering Off the Router page 5 2 Cleaning or Replacing the Chassis Air Filter page 5 5 Cleaning or Replacing the Chassis Air Filter page 5 5 Removing and Replacing the Blower Module page 5 9 Removing and Replacing AC and DC Power Subsystem Components page 5...

Page 174: ... router Powering Off the Router Most Cisco XR 12410 router field replaceable units FRUs can be removed and replaced with the power on and the system operating This is known as online insertion and removal OIR Power supplies line cards the RP CSCs SFCs and alarm cards all support OIR Unless otherwise noted the maintenance tasks described in this chapter can be performed while the router remains pow...

Page 175: ...he air filter door and swing the door away from the switch fabric and alarm card cage Figure 5 1 Opening the Air Filter Door Caution Be especially careful not to damage the honeycomb screen on the back of the air filter door and on the inside of the switch fabric and alarm card cage Damaging the honeycomb screen can restrict the air flow and cause overheating and diminish EMI protection ALARM 2 SF...

Page 176: ... screw holes in the front cover with the holes on the air filter door Step 4 Secure the front cover to the air filter door using the 4 screws that you removed in Step 2 Caution Do not overtighten the screws Overtightening the screws can damage the threaded holes in the air filter door Step 5 Close the air filter door and tighten the captive screws Caution Align and seat the door carefully to avoid...

Page 177: ...r The Cisco XR 12410 router is equipped with a user serviceable air filter that prevents dust from being drawn into the router One time per month or more often in dusty environments examine the air filter for damage and cleanliness Caution Damage to the air filter can restrict the airflow cause overheating in the router and degrade EMI performance Be careful when cleaning and replacing the filter ...

Page 178: ...cing a Chassis Air Filter Use the following procedure to clean or replace the air filter Step 1 Loosen the captive screw on each side of the air filter door and pivot the door open Figure 5 3 Figure 5 3 Opening the Chassis Air Filter Door ALARM 2 S F C OCESSOR 138151 3 STM POS 6DS3 SMB P H F 12DS3 SMB P H F 48 STM 16 SCPOS OC 12 STM 4 ATM ST ETERNET E PROCESSOR PROCESSOR ...

Page 179: ...intaining the Router Cleaning or Replacing the Chassis Air Filter Step 2 Remove the air filter by sliding it out of the door Figure 5 4 Figure 5 4 Removing the Chassis Air Filter ALARM 2 S F C 3 STM POS 138133 3 STM POS 3 STM POS 3 STM POS 3 STM POS 3 STM POS 3 STM POS 3 STM POS 3 STM POS ...

Page 180: ...e you clean it you must remove the air filter completely to prevent contaminants from being drawn into the router Worn or torn If the filter appears worn or torn dispose of it in a responsible manner and install a new replacement 12000 10 FILTER Step 4 Slide the new or cleaned air filter into the air filter door honey comb side down Step 5 Close the air filter door and tighten the captive screws s...

Page 181: ...le from the chassis Figure 5 5 a Loosen the captive screw on each side of the blower module b Pull the blower module halfway out of the module bay c Slide out the blower module completely from the module bay while supporting it with your other hand Warning The blower module weighs approximately 20 pounds 9 kg Use two hands when handling the blower module Figure 5 5 Removing the Blower Module 52643...

Page 182: ...e backplane connector at the back of the module bay Caution To prevent damage to the connectors do not use excessive force when inserting the blower module into the chassis c Tighten the captive screws on the blower module to secure it to the chassis The green OK status indicator on the front of the blower module goes on If the OK indicator does not light see the Troubleshooting the Blower Module ...

Page 183: ...that the blower module is operating normally This indicator should light as soon as the blower module is installed and receives power from the backplane connector If this indicator remains on and the blower module fans fail to operate after several attempts to reseat the blower module replace it with a spare If the spare blower module also fails power off the router and contact a Cisco service rep...

Page 184: ...ed on without causing an electrical hazard or damage to the system This feature enables you replace a power supply while the system maintains all routing information and ensures session preservation However to maintain operational redundancy proper cooling and meet EMI compliance standards you must have both working power supplies installed When you remove a failed power supply with the router in ...

Page 185: ...wer Subsystem Components Caution Cisco XR 12410 router configured with non enhanced fabric and a single power supply and with more than five Engine5 line cards may fail to boot during the start up procedures To safeguard against this possibility ensure that the chassis is configured with two power supplies or configured with the enhanced fabric ...

Page 186: ... 17441 01 Removing and Replacing an AC PEM This section contains the procedure to remove and replace an AC PEM from the chassis Figure 5 7 identifies the components of an AC PEM Figure 5 7 AC PEM Components 1 Status indicators 3 Ejector lever 2 Handle 4 Power ON OFF switch shown in the ON 1 position 0 PWR OK FAULT TEMP ILIM PWR OK FAULT TEMP ILIM 93040 4 2 1 3 ...

Page 187: ...rd from its AC outlet Step 3 Power off the circuit breaker assigned to that AC outlet Step 4 Remove the PEM from the chassis Figure 5 8 d Loosen the captive screw on the ejector lever e Pivot the lever down to eject the PEM from its bay f Slide the power supply out of its bay while supporting it with your other hand Warning The power supply weighs approximately 20 pounds 9 kg Use two hands to remo...

Page 188: ... the backplane connector Caution To prevent damage to the power shelf backplane connector do not use excessive force when inserting the power supply into the chassis Figure 5 9 Installing an AC Power Supply Step 6 Power on the circuit breaker to that AC outlet Step 7 Plug the power supply cable into its AC outlet Step 8 Set the power switch to the on 1 position The green Pwr OK indicator on the fr...

Page 189: ...roperly Power cords on the horizontal trough are secured in place with their retention clips Power cords at the power source end are securely plugged into their own AC power outlet Each AC power supply operating in the nominal range of 200 to 240 VAC requires a minimum service of 20 A North America or 13 A international Source AC circuit breaker is switched on Step 3 Check the power supply status ...

Page 190: ...ulty power shelf backplane connector Power off the router and contact a Cisco service representative for assistance Temp yellow Indicates that the power supply is in an over temperature condition causing a shut down to occur Verify that the power supply fans are operating properly Verify that the blower module is operating properly If the power supply fans and the blower module are operating prope...

Page 191: ...r assigned to the PDU you are removing Warning To ensure that power remains off while you are performing this procedure tape the circuit breaker switch in the off 0 position Step 4 Eject the PEM from the chassis Figure 5 10 a Loosen the captive screw on the ejector lever and pivot the lever down to eject the PEM from its bay b Pull out the power supply halfway from its bay Note It is not necessary...

Page 192: ...ubsystem Components 5 20 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 Step 5 Release the retention clip and disconnect the power cable from the AC power connector on the horizontal trough Figure 5 11 Figure 5 11 Disconnecting an AC Power Cord 52640 ...

Page 193: ...6 Remove the rear chassis components Figure 5 12 a Loosen the 6 captive screws on the AC horizontal trough and remove it b Loosen the 16 captive screws that secure the rear panel to the chassis and remove it c Remove the 4 screws securing the AC PDU to the chassis and remove the PDU Figure 5 12 Removing Rear AC Chassis Components 53363 Rear panel AC horizontal trough AC PDUs ...

Page 194: ... screws Step 8 Reconnect the power cable to the AC power connector on the horizontal trough and secure the cable with the retention clip see Figure 5 11 Step 9 Reinstall the power supply Figure 5 13 a Slowly push the power supply into the chassis until it mates with the backplane connector at the back of the bay Caution To prevent damage to the power shelf backplane connector do not use excessive ...

Page 195: ...ht If the indicator does not light see the Troubleshooting the AC Power Supply Installation section on page 5 17 Removing and Replacing a DC PEM This section contains the procedure to remove and replace a DC power entry module PEM from the chassis Figure 5 14 shows the DC PEM components Figure 5 14 DC PEM Components 2800 Watt 1 Power on off switch 3 Handle 2 Status indicators 4 Ejector lever INOK ...

Page 196: ...ed to the PEM you are removing Warning To ensure that power remains off while you are performing this procedure tape the circuit breaker switch in the off 0 position Step 3 Remove the PEM from the chassis Figure 5 15 a Loosen the captive screw on the ejector lever b Pivot the lever down to eject the PEM from its bay c Slide the PEM out of its bay while supporting it with your other hand Warning Th...

Page 197: ...prevent damage to the power shelf backplane connector do not use excessive force when inserting a power supply into the chassis b Lift the ejector lever into place and tighten the captive screw to securely seat the power supply to the backplane connector Figure 5 16 Installing a DC PEM Step 5 Power on the circuit breaker Step 6 Set the power switch to the on 1 position The green Pwr OK indicator o...

Page 198: ...hat input connections to the PDU Feeder 1 were removed or the input voltage is below the minimum Make sure that Power cords are securely attached to their PDU terminal studs Power cords are securely attached at the DC source end The source DC circuit breaker is switched on If the indicator is still flashing after you perform the above checks replace the power supply During normal operation this in...

Page 199: ...ut current has exceeded its limit and that an overload or short circuit has occurred Set the power supply switch to off 0 and then back to the on 1 position If the indicator is still flashing eject and reseat the power supply If the indicator is still flashing replace the power supply OT Over Temperature steady or flashing red Indicates that the power supply is in an overtemperature condition caus...

Page 200: ...r lights If there is a power supply failure the INOK indicator shuts off Removing and Replacing a DC PDU Use the following procedure to remove and replace a DC PDU Note This procedure describes how to replace a single PDU The procedure is the same if you are replacing both PDUs Step 1 Set the power switch to the off 0 position Step 2 Power off the circuit breaker assigned to the PDU you are removi...

Page 201: ...ssis Figure 5 17 a Loosen the captive screw on the ejector lever and pivot the lever down to eject the PEM from its bay b Pull out the PEM halfway from its bay Note It is not necessary to completely remove the power supply You can leave the power supply in its bay while you replace the DC PDU Figure 5 17 Ejecting a DC PEM Step 4 Remove the clear plastic safety covers over the PDUs see Figure 5 19 ...

Page 202: ...es from their terminals in the following order and note the color of each cable Figure 5 18 a Negative cables first b Positive cables next c Ground cable last d Repeat steps a b and c for the other PDU e Go to Step 6 Warning To prevent injury and damage to the equipment always remove the source DC power cables and ground from the power shelf terminals in the following order 1 negative 2 positive 3...

Page 203: ...Cables 2800 W DC PDU Step 6 Remove the rear chassis components Figure 5 19 a Loosen the 6 captive screws on the DC horizontal trough and remove it b Loosen the 16 captive screws that secure the rear panel to the chassis and remove it c Remove the 4 screws securing the DC PDU to the chassis and remove the PDU Feed A2 48 60V 40A MAX 2x 48 60V 40A MAX 2x 129277 Ground 48 60V RTN 48 60V RTN 48 60V 48 ...

Page 204: ...ving and Replacing AC and DC Power Subsystem Components 5 32 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 Figure 5 19 Rear DC Chassis Components 53365 Rear panel DC horizontal trough Clear plastic covers DC PDUs ...

Page 205: ... the DC horizontal trough and tighten the 6 captive screws Caution If you have installed an upgraded PDU to accommodate 2800 W PEM do not use the old DC horizontal trough Be sure to install the replacement DC horizontal trough which has the correct voltage and warning labels attached to it Step 8 Reconnect the W DC power cables in the following order Figure 5 20 a Ground cables first b Positive ca...

Page 206: ... and Cisco XR 12810 Router Installation Guide OL 17441 01 Figure 5 20 Connecting the DC Power Cables 2800 W PDU Step 9 Replace the clear plastic safety covers over the PDUs and tighten the screws see Figure 5 19 Feed A2 48 60V 40A MAX 2x 48 60V 40A MAX 2x 129277 Ground 48 60V RTN 48 60V RTN 48 60V 48 60V Feed A1 ...

Page 207: ...event damage to the power shelf backplane connector do not use excessive force when inserting a power supply into the chassis b Lift the ejector lever into place and tighten the captive screw to securely seat the power supply to the backplane connector Figure 5 21 Installing a DC PEM Step 11 Power on the circuit breaker Step 12 Set the power switch to the on 1 position The green Pwr OK indicator o...

Page 208: ...om the Chassis 5 36 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 Removing and Replacing Cards from the Chassis This section contains the procedures to remove cards from the chassis Figure 5 22 shows the slot locations of the various cards ...

Page 209: ...I N E C A R D A L A R M 0 A L A R M 1 C S C 0 C S C 1 S F C 0 S F C 1 S F C 2 S F C 3 S F C 4 L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D R P C A R D 1 R P C A R D 0 Slot 0 Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 PEM2 PEM1 Alarm display Blower module 50397 Line card and GRP card cage Switch fabric and alarm ...

Page 210: ...l card carrier edges only avoid touching the board or any connector pins After removing a card carefully place it in an antistatic bag or similar environment to protect it from ESD and dust in the optic ports fiber optic line cards Use the following procedure to remove and replace a line card or RP from the card cage Step 1 Disconnect any cables from the card Step 2 Remove the card a Loosen the ca...

Page 211: ...K T A C TI V E 3 C A R R IE R R X P K T Q OC 3 STM POS Pivot ejector levers away from card to unseat card Grasp card carrier to slide card out of slot c b Loosen captive screws a 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5 R X 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 R X TX 1 R X TX 2 R X TX 3 R X TX 4 R X TX 5 R X 12DS3 SMB P H F DOWN LOOP RA LA C...

Page 212: ...ge has 9 keyed vertical card slots for the clock scheduler cards switch fabric cards and alarm cards see Figure 5 22 Use the following procedure to remove and replace cards from the switch fabric and alarm card cage Step 1 Loosen the captive screws on each side of the air filter door and swing the door away from the switch fabric and alarm card cage Figure 5 24 Figure 5 24 Opening the Air Filter D...

Page 213: ...he Switch Fabric and Alarm Card Cage Step 3 To install the card reverse the procedure in Step 2 Step 4 Close the air filter door and tighten the captive screws Removing and Installing a Chassis This section provides the procedures to remove and replace a chassis You may need to perform this procedure to replace a defective chassis or move it to another location These instructions include the steps...

Page 214: ...PDUs see Step 5 of Removing and Replacing an AC PDU page 5 19 For 2800 W DC PDUs see Step 5 of Removing and Replacing a DC PDU page 5 28 Step 4 Disconnect the supplemental bonding and grounding connection if there is one from the chassis see Supplemental Bonding and Grounding Connections page 3 26 Step 5 Remove the power supplies see Removing and Replacing an AC PEM page 5 14 or Removing and Repla...

Page 215: ... Starting with the bottom port of the line card on line cards with multiple ports disconnect the interface cable connectors from each of the line card ports d Loosen the captive screw at each end of the line card cable management bracket and pull the cable management bracket away from the line card e Carefully remove the cables from the horizontal cable tray and carefully place the cable bundle ou...

Page 216: ...n the Equipment Rack Use the following procedure to install the replacement chassis and components in the equipment rack Step 1 Install the new chassis in the rack see Rack Mounting the Router Chassis page 3 15 Step 2 Install the power supplies see Removing and Replacing an AC PEM page 5 14 or Removing and Replacing a DC PEM page 5 23 Step 3 Install the blower module see Removing and Replacing the...

Page 217: ...rounding Connections page 3 26 Step 9 Connect the power cords to the PDUs on the rear of the chassis For AC PDUs see Step 8 of Removing and Replacing an AC PDU page 5 19 For 2800 W DC PDUs see Step 8 of Removing and Replacing a DC PDU page 5 28 Step 10 Power on the circuit breakers to the power supplies Step 11 Power on the router Packing a Defective Chassis for Shipment Use the packaging that cam...

Page 218: ...Chapter 5 Maintaining the Router Removing and Installing a Chassis 5 46 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 ...

Page 219: ...ications This appendix lists the Cisco XR 12410 router specifications Router Specifications The Cisco XR 12410 router specifications are presented in four tables Table A 1 Physical Specifications Table A 2 AC Electrical Specifications Table A 3 DC Electrical Specifications Table A 4 Environmental Specifications ...

Page 220: ...cription Value Chassis height 37 5 in 95 2 cm Chassis width 17 25 in 43 8 cm 19 0 in 48 3 cm including chassis rack mount flanges and front door width Chassis depth 22 0 in 55 9 cm 26 5 in 67 3 cm including cable management system and front cover Weight chassis only chassis fully configured using all card slots and 2 AC input power supplies 125 lb 56 7 kg 287 lb 130 2 kg ...

Page 221: ... supplies per system Rated input voltage1 1 For each AC power supply module 200 240 VAC nominal range 180 to 264 VAC 220 240 VAC UK Rated input line frequency1 50 60 Hz nominal range 47 to 63 Hz 50 60 Hz UK Input current rating1 15 A maximum 200 VAC 13 A maximum 220 to 240 VRMS UK Source AC service requirement1 20 A North America 16 A international 13 A UK Heat dissipation total maximum 2800 W 9 5...

Page 222: ...line power calculator Failure to properly verify the configuration may result in an unpredictable state if one of the power units fails Contact your local sales representative for assistance Source DC service requirement1 Sufficient to supply the rated input current Local codes apply Redundancy 2 DC power entry modules required for 2N redundancy 1 For each DC power entry module Table A 3 DC Electr...

Page 223: ...ing Nonoperating 5 to 95 noncondensing Altitude Operating 0 to 10 000 ft 0 to 3 000 m Nonoperating 0 to 15 000 ft 0 to 4 570 m Heat dissipation 9 554 BTU hr maximum Acoustic noise 70 dBa maximum Shock Operating halfsine 21 in sec 0 53 m sec Nonoperating trapezoidal pulse 20 G1 52 in sec 1 32 m sec 1 G is a value of acceleration where 1G equals 32 17 ft sec2 9 81 m sec2 Vibration Operating 0 35 Grm...

Page 224: ...Appendix A Technical Specifications Router Specifications A 6 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 ...

Page 225: ...ation progress Note any difficulties and remedies during the installation process Upgrades or removal and replacement procedures Use the site log as a record of router maintenance and expansion history Each time a procedure is performed on the router update the site log to show the following Any FRU that is installed removed or replaced Any router configuration changes Software upgrades Corrective...

Page 226: ...Appendix B Site Log B 2 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 Date Description of Action Performed or Symptoms Observed Initials ...

Page 227: ...B 3 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 Appendix B Site Log ...

Page 228: ...Appendix B Site Log B 4 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 ...

Page 229: ...cation A 5 AC power source 2 14 air filter opening door figure 3 14 3 31 5 40 airflow 1 34 clearance around chassis caution 1 34 4 39 temperature sensors 1 35 alarm card description 4 35 display 2 31 status LEDs 4 35 alarm card status LEDs 4 35 alarm display alarms A and B connector pinout 3 44 assembly 1 11 cable connection figure 3 43 card 1 11 connector location 3 43 connector pinout 2 32 3 44 ...

Page 230: ...ables 100BASE T maximum lengths 2 30 AC input power 2 15 console port 2 25 correct polarity DC input power shelf 2 18 3 46 DC input power 2 15 DC input power cable lug 2 16 interference 2 20 cables attaching alarm display 2 31 3 43 3 44 auxiliary and console port 3 39 bonding and grounding cable 3 26 3 27 bonding and grounding posts 3 27 GRP auxiliary port 3 41 GRP console port 3 40 line cards 3 3...

Page 231: ...system 2 31 dimensions A 2 physical specifications A 2 clearances air circulation 1 34 clock system 1 10 clock and scheduler card description 1 10 status LEDs 1 11 close air filter door caution 3 32 commands show environment 4 12 show environment all 4 39 show environment table 4 39 connecting alarm card cable 2 31 3 43 network interface cables to a line card figure 3 36 supplemental earth ground ...

Page 232: ...n 3 44 electromagnetic interference See EMI electromagnetic pulse See EMP prevention electrostatic discharge ESD 2 3 EMC blank card filler panels 1 14 1 31 EMI prevention 2 20 EMP prevention 2 21 environmental monitoring using commands 4 39 Ethernet port cable connection caution 3 42 connecting devices to 3 41 description 1 18 4 18 pinout RJ 45 connector 2 28 pinout RJ 45 connector 2 28 excessive ...

Page 233: ...s 3 41 installing center mount rack mounting brackets 3 22 interface attaching cables 3 35 to 3 38 cables connections 2 24 interference radio frequency 2 20 invisible laser radiation warning 2 5 L laser safety 2 5 laser safety information 2 3 LED indicators AC input power supplies 4 5 at startup 4 3 RP 4 22 4 30 LEDs clock and scheduler card status 1 11 FAIL red 1 33 LINK EN TX RX 4 18 PRIMARY 4 1...

Page 234: ...or 3 44 alarm display connector 2 32 3 44 auxiliary port connector 2 24 console port connector 2 25 RJ 45 Ethernet connector table 2 28 POS line card 2 27 power DC input specifications A 3 input AC input power supply A 3 DC input power entry module A 3 recommendations and requirements 2 13 to 2 16 surge suppression 2 21 power cords length 2 15 plugs and coupler 2 14 power distribution units also s...

Page 235: ...ric and alarm card cage 3 15 removing a line card 3 13 3 33 5 39 repeater 2 29 Reset button 4 16 reset switch on GRP 1 21 4 20 reverse polarity in DC input power shelf wiring caution 2 18 3 46 RFI prevention 2 20 RJ 45 1FE cable specifications 2 30 cable specifications 2 30 RJ 45 Ethernet receptacle connector pinout table 2 28 router and rack stability warning 3 2 RP reinstalling 3 33 soft reset s...

Page 236: ...soft reset NMI switch 1 21 4 20 switch fabric 1 10 alarm card cage 1 2 card description 1 11 status LEDs 1 11 description 1 9 switch fabric clock and scheduler card description 1 10 switch fabric and alarm card cage removing cards 3 32 5 41 switch fabric and alarm card cage removing cards 3 15 system clock 1 10 lifting safely 2 5 power connection guidelines 2 13 supplemental earth ground connectio...

Page 237: ...nt rack dimensions 3 18 voltage input AC input power supply A 3 input DC input power entry module A 3 W warnings invisible laser radiation 2 5 laser radiation safety 2 3 router and rack stability 3 2 SELV circuits 2 22 wiring bonding and grounding cable connection 3 26 interference 2 20 RJ 45 Ethernet port connections 2 28 wiring guidelines 2 20 ...

Page 238: ...Index IN 10 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL 17441 01 ...

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