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49

Cisco Systems, Inc.

www.cisco.com

Mounting the Router

This section describes the safety information, equipment, and procedures required to mount the 
Cisco 1240 Connected Grid Router (CGR 1240 or router) on a vertical pole or streetlight. 

These topics are discussed:

Mounting Kits Overview, page 49

General Safety Information for Mounting, page 50

Contents of the Mounting Kits, page 50

Materials and Tools You Supply, page 54

Mounting Instructions, page 54

Grounding Instructions, page 69

Bracket Dimensions, page 71

Mounting Kits Overview

You will need some or all of the kits described in this section to install the router on a pole. Your installation environment 
and requirements determine the kits you need.

For a detailed description of each kit, see 

Contents of the Mounting Kits, page 50

.

:

Cisco Product ID (PID)

Name

Description

Mounting Bracket Kit, 
page 51

Use this kit if your installation requires a Cisco mounting 
bracket to mount the router. This kit is included with in the 
router accessory kit, and is used with the pole kit and 
includes the hardware required to attach the mounting 
bracket to the mounting plate.

CGR-PMK1000

Pole Mount Kit, page 50

This kit is required for all pole or streetlight installations and 
includes a mounting plate and the hardware required to 
attach the mounting plate to a pole. 

CGR-PMK-BAND

Band Strap Kit, page 52

This kit includes two steel straps for mounting the router on 
poles larger than 4.5 inches (11.4 cm) in diameter. This kit 
is used together with the 

Pole Mount Kit, page 50

. A 

BAND-IT Tool is required to install the steel straps on a pole.

AIR-BAND-INST-TL=

Strap Tool Kit, page 53

This kit includes a BAND-IT tool that is required when using 
steel straps to install the router on poles larger than 
4.5 inches (11.4 cm) in diameter.

Summary of Contents for CGR 1240

Page 1: ...0 Cisco Product ID PID Name Description Mounting Bracket Kit page 51 Use this kit if your installation requires a Cisco mounting bracket to mount the router This kit is included with in the router accessory kit and is used with the pole kit and includes the hardware required to attach the mounting bracket to the mounting plate CGR PMK1000 Pole Mount Kit page 50 This kit is required for all pole or...

Page 2: ... power circuits or where it can come into contact with such circuits When installing the antenna take extreme care not to come into contact with such circuits as they may cause serious injury or death For proper installation and grounding of the antenna please refer to national and local codes for example U S NFPA 70 National Electrical Code Article 810 Canada Canadian Electrical Code Section 54 S...

Page 3: ...or compatible mounting brackets See Pole Mount Kit page 50 Item Name Qty Description 1 Mounting plate 1 Install mounting plate on pole Mounting bracket attaches to mounting plate 2 Clamp brackets 2 Use the clamp brackets to install the mounting plate on a pole Included Hardware 3 Washer 3 8 inch 4 Use the included hardware to attach the mounting plate to the pole as described in Install the Mounti...

Page 4: ...racket security panel optional 1 Optional bracket feature which prevents the unauthorized users from removing the router from the mounting bracket Included Hardware 3 Washer M8 12 Use this hardware to attach the mounting bracket to the mounting plate and the router to the mounting bracket Assemble the washer split lock washer and bolt as described in Assemble Bracket Hardware page 59 4 Split lock ...

Page 5: ...unting plate on poles larger than 4 5 inches 11 4 cm in diameter See Band Strap Kit page 52 Note The tool in the Strap Tool Kit is manufactured and supported by BAND IT For more information about the tool see www band it idex com Figure 26 Strap Tool Kit Contents Item Description 1 Steel straps 2 1 300604 300604 Item Description 1 Strap tool 2 Strap tool documentation not shown 1 300605 ...

Page 6: ...ole This section describes three different procedures for installing the mounting plate on a pole Follow the instructions for the pole type used in your installation The instructions in these section refer to the mounting plate features shown in Figure 27 on page 55 Install the Mounting Plate Poles Up to 4 5 Inches in Diameter page 55 Install the Mounting Plate Poles Larger than 4 5 Inches in Diam...

Page 7: ...le clamp bracket 1 notches against the pole 2 Place one of the clamp brackets on the opposite side of the pole aligning the clamp bracket holes with the top two carriage bolt holes on the mounting plate 3 Insert a carriage bolt 5 through each of the top two carriage bolt holes on the mounting plate and through the holes in the clamp brackets 4 Position the each bolt in the clamp so that the bolt i...

Page 8: ...Details 6 Hand tighten the hex nuts do not overtighten 7 Repeat Step 3 through Step 6 installing the two bottom carriage bolts and the second clamp bracket at the bottom of the mounting plate 8 Position the mounting plate and clamp brackets on the pole as needed before further tightening the carriage bolts 9 Use a socket wrench to evenly tighten all four carriage bolts to finish installing the mou...

Page 9: ...nch To install the mounting plate on a vertical pole that is larger than 4 5 inches 11 4 cm in diameter refer to Figure 30 on page 58 1 Assemble the straps and the mounting plate by threading the two steel straps through the band strap slots on the mounting plate 2 Select a mounting location on the pole 3 Position the mounting plate on the pole as needed and tighten the straps around the pole Item...

Page 10: ... Install the Mounting Plate Poles Larger than 4 5 Inches in Diameter page 57 Required Materials Mounting plate included in Pole Mount Kit page 50 Hardware that you supply 5 8 in carriage bolt length depends on the pole size in your installation standard washer fender washer nut 2 sets Tools that you supply Drill drill bit for 5 8 in through bolts and 13 mm box end socket wrench To mount the router...

Page 11: ...ing Plate This section describes how to attach the mounting bracket to the mounting plate Assemble Bracket Hardware Several of the procedures in this section require you to assemble the bracket hardware before installing the bracket A bracket hardware set consists of one bolt one washer one split lock washer and one nut To assemble the bracket hardware 1 Slide the split lock washer 2 on the bolt 1...

Page 12: ...plate refer to Figure 34 on page 61 Required Materials Mounting bracket and hardware included in the Mounting Bracket Kit page 51 13 mm box end socket wrench 1 Assemble four sets of bracket hardware washer split lock washer and bolt as shown in Assemble Bracket Hardware page 59 2 Place the mounting bracket against the mounting plate by inserting the bracket quick hang notch over the mounting plate...

Page 13: ...es are used Mount the router as described in Router Orientation page 54 5 Insert one bolt assembly 3 through one of the pivot grooves 2 on the bracket and then through the corresponding bracket mount hole on the mounting plate 6 Repeat Step 5 for the remaining bolt assemblies 7 Position the mounting bracket onto the mounting plate as needed before further tightening the bolts 8 Use a socket wrench...

Page 14: ... 35 Router Installed in Mounting Bracket Required Materials Mounting bracket and hardware included in Mounting Bracket Kit page 51 Socket wrench that you supply To mount the router on the bracket refer to Figure 36 on page 63 and Figure 37 on page 63 1 Assemble eight sets of bracket hardware washer split lock washer and bolt as shown in Assemble Bracket Hardware page 59 2 Attach one set of hinge b...

Page 15: ...our bolts using 6 7 foot pounds of torque Figure 37 Attach Remaining Bolts to Bracket and Router Install the Optional Security Panel The Cisco includes an optional security panel See Mounting Bracket Kit page 51 The security panel prevents unauthorized users from removing the router from the mounting bracket and also prevents unauthorized access to the SD Card Slot see SD Card Slot Access for Brac...

Page 16: ... the bracket by inserting the security panel tabs into the corresponding slots on the bracket as shown in Figure 39 on page 65 Note For clarity the router is not shown here During this procedure the router is mounted in the bracket Item Description 1 Insert the security panel tabs into the corresponding notches on the mounting bracket 2 Secure the security panel to the bracket at these locations u...

Page 17: ...on page 65 The router door captive bolt inside the door lock post is aligned over the bracket hole as shown in Figure 41 on page 66 Note For clarity the router is not shown here During this procedure the router is mounted in the bracket Figure 40 Security Panel Attached to Bracket with Included Screws 5 Tighten the captive bolt using 6 7 ft lbs of torque located inside the router door lock post 2 ...

Page 18: ...that can be used with the wall material in the installation environment Caution The wall material and hardware that you use to mount the router must be able to support the weight of the router with two modules installed approximately 23 0 pounds 10 4 Kg The bolts must support a minimum of 150 in lbs of pull out moment FoS not included Router Orientation When Mounting When mounting the router onto ...

Page 19: ... Figure 42 Distance for Wall Mounting Hardware Required Materials Mounting bracket For bracket dimensions see Figure 42 on page 67 and Figure 43 on page 68 Socket wrench that you supply 5 16th in or M8 bolts or equivalent 5 customer supplied Bolt reinforcement hardware for example wall shoe anchor bolts 5 customer supplied 1 Place the mounting bracket onto the location on the wall Mark the locatio...

Page 20: ...outer onto the Mounting Bracket page 62 7 Install the optional security panel See Install the Optional Security Panel page 63 SD Card Slot Access for Bracket Mounted Routers When the Cisco mounting bracket is attached the router according to the instructions in this section the bracket blocks access to the SD card port slot the router exterior Note You must open or remove the mounting bracket secu...

Page 21: ...o the mounting bracket with four bolts on each side Figure 44 Tilt Mounting Bracket for SD Card Slot Access Grounding Instructions In all installations after the router is mounted you must properly ground the unit according to the instructions in this section before connecting network and power cables as described in the Installing the Router page 85 Warning This equipment must be externally groun...

Page 22: ...e ground wire included in the grounding kit to the grounding lug 2 Connect the grounding lug to the router chassis ground connection point shown in Figure 46 on page 71 using the supplied grounding screws Note Tighten the grounding screws to 10 to 12 foot pounds of torque Do not overtighten 3 If necessary strip the other end of the ground wire and connect it to a reliable earth ground such as a gr...

Page 23: ...ntains specifications for the Cisco mounting brackets used with the router and includes Mounting Bracket Dimensions Figure 47 on page 72 Mounting Bracket Security Panel Dimensions Figure 48 on page 72 Pole Plate Dimensions Figure 49 on page 73 Pole Mount Plate Clamp Dimensions Figure 50 on page 73 300623 ...

Page 24: ...72 Figure 47 Mounting Bracket Dimensions Figure 48 Mounting Bracket Security Panel Dimensions 8 38 8 50 7 80 7 49 5 00 300624 6 80 5 73 4 70 300625 ...

Page 25: ...73 Figure 49 Pole Mount Plate Dimensions Figure 50 Pole Mount Plate Clamp Dimensions 5 94 1 52 7 20 7 60 9 80 7 08 5 50 4 25 3 00 2 40 1 10 300626 2 60 3 00 1 32 1 35 300627 ...

Page 26: ...74 ...

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