Circontrol CCL-eHOME T1C16 Instruction & Installation Manual Download Page 16 | Manualshive

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© CIRCONTROL

www.circontrol.com

Wallbox eHOME

INSTRUCTION & INSTALLATION MANUAL

13

5.3 SPACE REQUIREMENTS

When installing the unit it is necessary to respect some minimum distances for

maintenance and safety reasons.

The recommended value for the

A

height, it is minimum 600 mm, and maximum 1200 mm

Please comply accordingly to your country specifications.

Units specified in mm

300

300

300

A

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Summary of Contents for CCL-eHOME T1C16

Page 1: ...INSTRUCTION INSTALLATION MANUAL MODELS CCL eHOME T1C16 CCL eHOME T1C32 CCL eHOME T2C16 CCL eHOME T2C32 WALLBOX eHOME ...

Page 2: ......

Page 3: ...reproduced copied translated or transmitted in any form or by any means without the prior written permission of the original manufacturer Information provided in this manual is intended to be accurate and reliable However the original manufacturer assumes no responsibility for its use or for any infringements upon the rights of third parties that may result from its use All other product names or ...

Page 4: ...5 MAXIMUM OUTPUT CURRENT MINIDIPS ERROR 10 4 2 6 TEMPERATURE ERROR 10 5 INSTALLATION GUIDELINES 11 5 1 PREFACE 11 5 2 ELECTRICAL WIRING CONSIDERATIONS 12 5 3 SPACE REQUIREMENTS 13 6 PRODUCT DIMENSIONS 14 7 FRONT PRODUCT VIEW 15 8 INSIDE PRODUCT VIEW 16 9 INSTALLATION 17 9 1 SUPPLIED MATERIAL 17 9 2 OPENING THE UNIT 18 9 3 POWER SUPPLY LINE CABLE INSERTION 23 9 3 1 USING THE REAR CABLE INSERTION OP...

Page 5: ...TALLATION MANUAL 2 9 5 2 POWER SUPPLY LINE CONNECTION 30 9 6 CLOSING THE UNIT 31 10 CHECKING THE UNIT STATUS 33 11 CURRENT LIMIT SELECTOR 33 12 REMOTE CONTROL INPUT 35 13 EHOME BEON OPTIONAL 36 13 1 CONNNECTIONS OF EHOME BEON 37 14 TECHNICAL DATA 38 15 NOTES 39 ...

Page 6: ...ere is a potential risk of explosions Do not install the charging point where falling objects may damage the equipment The wall surface where the charging point is placed must withstand the mechanical forces Do not use this unit for anything other than electric vehicle charging modes which are expected in IEC 61851 Do not modify this unit If modified CIRCONTROL will reject all responsibility and t...

Page 7: ...eHOME connector into the car Current limitation By means of an on board rotate dipswitch the maximum current delivered by the unit is setup Status RGB LED bar It shows the status of the unit when it is either available or charging Also some specific blinking error sequences are shown when there is a faulty operation Housing Designed for outdoor and indoor operation 3 FIRMWARE VERSION When the unit...

Page 8: ...ccording to IEC 61851 4 OPERATING INSTRUCTIONS 4 1 CHARGING PROCEDURE The Wallbox eHOME has a status LED bar When it is in green colour it means that the unit is available and ready to start a recharge A status To start a new recharge plug the Wallbox eHOME cable into your car 1 2 ...

Page 9: ...The status LED bar turns into blue The WallBox eHOME starts the charging process While charging the EV the LED bar will be flashing continuously status C When the EV is fully charged the charging process ends up and the status LED bar stops flashing and keeps fix in blue B status Then you can unplug the cable from the EV 3 4 ...

Page 10: ...tever the error case is the unit will stop charging and technical assistance will be required except from the temperature error In this last case the unit starts charging when the operating temperature is reached again In the following sections it will be explained how the Wallbox eHOME shows the above mentioned errors and the actions taken by the unit Once the cable is disconnected from the EV th...

Page 11: ... In some old EVs this state means that there are some gases coming out from the batteries So an external ventilation in the car park might be required If it was the case the status LED bar would turn into red and keep flashing permanently When the unit is connected to the EV a Pilot short circuit to earth may occur Then the status LED bar turns into red and flashes in a sequence of two blinks ...

Page 12: ... unit is connected to the EV a Proximity short circuit to earth may occur Then the status LED bar turns into red and flashes in a sequence of three blinks When the unit is connected to the EV the PWM signal used to communicate the unit with the EV can be negative Then the status LED bar turns into red and flashes in a sequence of four blinks ...

Page 13: ...it detects it and shows this error In this case the status LED bar turns into red and flashes in a sequence of five blinks When the unit temperature is below a certain value it is detected by the unit In this situation the status LED bar turns into orange blinking In the meantime if the unit is supplied with heater optional it starts heating the inside components until the operating temperature is...

Page 14: ...issioning ATTENTION Damage to the property can occur if appropiate precautions are not taken This section provides the commissioning information for Wallbox eHOME series where is described the electrical components inside the charging station and a step by step installation procedure Standards directives Complies with IEC 61851 Electric vehicle conductive charging system IEC 61851 1 IEC 61851 22 C...

Page 15: ...urther information please refer to the TECHNICAL DATA section 2 Power supply Line dimensioning The dimensioning of the charging station power supply line must be checked by a qualified electrician Note that various factors such as the cable length between the distribution board and the unit its maximum output current or ambient temperature may have influence of the selected cable So it is importan...

Page 16: ...QUIREMENTS When installing the unit it is necessary to respect some minimum distances for maintenance and safety reasons The recommended value for the A height it is minimum 600 mm and maximum 1200 mm Please comply accordingly to your country specifications Units specified in mm 300 300 300 A ...

Page 17: ... CIRCONTROL www circontrol com Wallbox eHOME INSTRUCTION INSTALLATION MANUAL 14 6 PRODUCT DIMENSIONS Units specified in mm ...

Page 18: ... CIRCONTROL www circontrol com Wallbox eHOME INSTRUCTION INSTALLATION MANUAL 15 7 FRONT PRODUCT VIEW 1 Circontrol Logo 2 Front cover 3 Status RGB LED bar 4 OEM Logo 5 Frame 1 3 2 5 4 ...

Page 19: ...RUCTION INSTALLATION MANUAL 16 8 INSIDE PRODUCT VIEW 1 EV tethered cable 2 Output contactor 3 Main board 4 Current limit selector 5 Rear cover 6 RGB LEDs 7 Input terminals 8 Heater 9 Power supply line 5 4 2 7 8 9 6 1 3 Optional depending on the model ...

Page 20: ... CIRCONTROL www circontrol com Wallbox eHOME INSTRUCTION INSTALLATION MANUAL 17 9 INSTALLATION 9 1 SUPPLIED MATERIAL MATERIAL Qty Wallbox eHOME charging point 1 User manual 1 Cable gland M25x1 5 1 ...

Page 21: ... CIRCONTROL www circontrol com Wallbox eHOME INSTRUCTION INSTALLATION MANUAL 18 9 2 OPENING THE UNIT STEP ACTION 1 Remove the screw at the bottom of the box ...

Page 22: ...UCTION INSTALLATION MANUAL 19 STEP ACTION 2 Using a screw driver put it into the indicated marks at the bottom of the box and start removing the frame doing click at the bottom Beware of not breaking the plastic of the frame with the screw driver CLICK ...

Page 23: ...NSTALLATION MANUAL 20 STEP ACTION 3 Grabbing the frame with the hand by the lower part pull and take it off totally from the bottom to the top To make it easier help yourself with the screw driver while pulling the frame off CLICK CLICK CLICK CLICK CLICK CLICK ...

Page 24: ... INSTRUCTION INSTALLATION MANUAL 21 STEP ACTION 4 Remove the six screws of the front part by using a screw driver and take out the front part of the enclosure Be sure that the unit is not energised before going forward with the opening procedure ...

Page 25: ...TRUCTION INSTALLATION MANUAL 22 STEP ACTION 5 When the front part of the enclosure is off you can access to the inside components of the unit Only the authorised and qualified staff can manipulate the electrical and electronic components of the unit ...

Page 26: ...electric pipe a Breaking out the cable insertion opening on the rear of the housing b Using the cable insertion opening at the bottom of the housing In all cases it is required to install a cable gland to ensure properly installation and preserve the IP of the unit Cable insertion opening on the rear of the housing breakable Cable insertion opening at the bottom of the housing ...

Page 27: ... break out the cable insertion opening as shown in the picture below Do not make any other holes on the enclosure Use only the marked cable insertion openings to install the required electric pipes Install always double membrane seals to ensure IP protection of the charging point Be careful of not damaging any of the inside components when breaking out the rear cable insertion opening ...

Page 28: ...ix it properly by means of the supplied M25 cable gland NOTE The power supply cable must be 3x4mm2 for the 16 A models and 3x6mm2 for the 32 A models to meet the supplied cable gland Do not make any other holes on the enclosure Use only the named cable insertion opening to install the required electric pipes Install always either cable glands or double membrane seals to ensure IP protection of the...

Page 29: ... on the wall MATERIAL Qty PICTURE DIMENSIONS Wall plug 3 Ø 6mm Screws 3 3x45mm All materials shown in the above table may vary depending on the wall surface type 9 4 2 CONSIDERATIONS The unit is designed to drain the water properly from the upper side down The charging point must be installed vertically use a level tool to ensure its installation at an angle of 90º Please ensure that the installat...

Page 30: ...ect vision and management for the end user Minimum recommended height 600 mm Please comply to your country specifications 2 1 Mark 3 holes taking into account the picture measurements also written on the rear face of the box 2 Place the enclosure on a flat surface 3 Use 3x45mm screws to fix the unit to the wall 4 Check whether the box has any inclination using a level tool 238 158 ...

Page 31: ... the surface material 4 Use a screw driver to fix the unit on the wall recommended screw dimensions 3x45mm Use only the unit holes indicated in the above picture to fix the unit on the wall Do not make any other holes on the housing otherwise the water can enter the unit when it rains All screws and wall plugs needed to attach the unit to the wall are not included a b b ...

Page 32: ... SUPPLY LINE PROTECTIONS On these series the Wallbox eHOME doesn t include electrical protections For protecting the power line it is necessary to install a Miniature Circuit Breaker MCB and a Residual Current Device RCD externally The charging point is set to 16A 32A depending on the model from factory default settings ...

Page 33: ...box eHOME INSTRUCTION INSTALLATION MANUAL 30 9 5 2 POWER SUPPLY LINE CONNECTION Perform the 230 VAC Single phase connections as shown in the picture below Do not forget to connect the ground cable PE to its corresponding terminal N P PE ...

Page 34: ... Wallbox eHOME INSTRUCTION INSTALLATION MANUAL 31 9 6 CLOSING THE UNIT STEP ACTION 1 Place back the 6 screws from the front cover in order to close the unit Beware of the cables between the cover and the base while closing the unit ...

Page 35: ...32 STEP ACTION 2 Put the frame back from the top to the bottom of the box ensuring it does click at the six points shown in the picture Be sure that the frame is properly adjusted to the front cover in order to preserve the IP of the unit CLICK CLICK CLICK CLICK CLICK CLICK 1 2 ...

Page 36: ...you can see the table with the four possible LED bar operating colors PLUG STATE LED BAR COLOR Available Green Charging Blue flashing Charged Blue Fault Red flashing Heating Orange NOTE For further information about the different status led bar sequences please refer to OPERATING INSTRUCTIONS section 11 CURRENT LIMIT SELECTOR As commented at the beginning of this document there is an onboard rotat...

Page 37: ...HOME INSTRUCTION INSTALLATION MANUAL 34 On the following table is shown the different values available for this current limit selector POSITION LIMIT CURRENT 0 NOT USED 1 6 A 2 10 A 3 13 A 4 16 A 5 20 A 6 32 A 7 NOT USED 8 NOT USED 9 NOT USED ...

Page 38: ... of potential contact to a dedicated on board input pins 4 5 When the contact START is closed if the EV is connected to the unit it will start the recharge straight away This remote control input is enabled by default by means of a jumper as shown in the picture below You must remove the jumper to use the input 4 5 Be sure that the jumper is connected by default otherwise the charging process cann...

Page 39: ...eHOME BeON is connected downstream of the main power switch and upstream of the main loads Only the authorised staff can manipulate the electrical and electronic components Comply strictly with electrical safety regulations according to your country Do not make repairs or manipulations with the unit energised Only trained and qualified personnel should have access to low voltage electrical parts i...

Page 40: ... 37 13 1 CONNNECTIONS OF eHOME BeON 1 EV tethered cable 2 Output contactor 3 Main board 4 Current limit selector 5 Rear cover 6 RGB LEDs 7 Input terminals 8 Heater 9 Power supply line 10 eHOME BeON Negative Pin 2S1 11 eHOME BeON Positive Pin 2S2 Optional depending on the model ...

Page 41: ... A Output voltage range 230VAC 1P N PE GENERAL Enclosure rating IP54 IK10 Enclosure material ABS PCV0 Operating temperature 5ºC to 50ºC Operating humidity To 95 RH Non condensing Net weight 4Kg OPTIONAL FEATURES Extended operating temperature Optional Heater 30ºC 50ºC eHOME BeON PRODUCT SPECIFICATION Type Current Transformer Ring Core Material Polyester Dimensions 30 x 15 mm Rated Insulation Level...

Page 42: ... CIRCONTROL www circontrol com Wallbox eHOME INSTRUCTION INSTALLATION MANUAL 39 15 NOTES ...

Page 43: ... CIRCONTROL www circontrol com Wallbox eHOME INSTRUCTION INSTALLATION MANUAL 40 ...

Page 44: ...www circontrol com ...

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