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Dangers, Warnings and Cautions

.......................................................................Page 3

I. Description

............................................................................................................Page 4

II. Unpacking

.............................................................................................................Page 4

III. General Safety Information

..................................................................................Page 4

IV. Assembly

A. Models 33S, 50S and 75S ................................................................................Page 4
B. Models 100S, 150S 200S and 300S ................................................................Page 4-5
C. Oversized Dust Bags ........................................................................................Page 5

“HB” Type Bags ....................................................................................Page 5-6
“DB” Type Bags ....................................................................................Page 6

V. Installation

.............................................................................................................Page 6

A. Proper Cans, Drums and Unit Location............................................................Page 6
B. Exhaust Volumes Required for Different Applications ......................................Page 7
C. Duct Work Recommendations ..........................................................................Page 8
D. Electrical ...........................................................................................................Page 8

VI. Operation

...............................................................................................................Page 8

VII. Maintenance

..........................................................................................................Page 9

A. Motor .................................................................................................................Page 9
B. Blower Wheel and Steel Components ..............................................................Page 9
C. Cleaning the Blower Wheel...............................................................................Page 9
D. Replacing the Blower Wheel.............................................................................Page 9-10
E. Replacing the Motor..........................................................................................Page 10
F. Emptying the Can or Drum ...............................................................................Page 10
G. Emptying the Dust Bag .....................................................................................Page 10
H. Cleaning the Dust Bag......................................................................................Page 10-11

VIII. Troubleshooting

....................................................................................................Page 11

IX. Exploded View Drawing & Parts List for Models 33S, 50S & 75S

....................Page 12

X. Exploded View Drawing & Parts List

For Models 100S, 150S, 200S & 300S

...........................................................Page 13

XI. Exploded View Drawing & Parts List for Oversized Dust Bags

.......................Page 14

XII. Dimensions and Performance Curves

................................................................Page 15

XIII. Limited Warranty, Liability, Responsibility and Return Policy

.........................Page 16

CONTENTS

ITEM

ACTION

DATE CHECKED

1

Re-inspect unit to insure any protective devices used are functioning properly.
Check for scratches in the finish which will allow corrosion or rust to form.

2

Rotate the blower wheel a minimum of ten (10) full revolutions to keep the
motor bearing grease from separating and drying out.

This step is critical.

Storage - Maintenance Schedule Log

NOTE: Failure to adhere to these instructions voids all warranties in their entirety.

1. Storage Site Selection:

a. Level, well drained, firm surface in clean, dry, location with a temperature range of 50°F (10°C) to 90°F (60°C).

b. Isolated from possibility of physical damage from construction vehicles, erection equipment, etc.
c. Accessible for periodic inspection and maintenance.

2. Carton should be supported under the entire bottom and open at the top allowing it to “breath”
3. If dust collector will be stored for more than three (3) months, the entire unit must be

loosely

covered with plastic.

4. Storage Maintenance:

A periodic inspection and maintenance log, by date and action taken, must be developed and maintained for each unit.
See example below.

Each item must be checked monthly.

EXAMPLE:

Long Term Storage Instructions

Summary of Contents for 100S

Page 1: ...p loads shown are approximate and will vary with different motors and or brands All dimensions above are nominal For complete dimensions see page 15 All Cincinnati Fan products are packaged to minimize any damage during shipment The freight carrier is responsi ble for delivering all items in their original condition as received from Cincinnati Fan The individual receiving this equipment is respons...

Page 2: ...XIII Limited Warranty Liability Responsibility and Return Policy Page 16 CONTENTS ITEM ACTION DATE CHECKED 1 Re inspect unit to insure any protective devices used are functioning properly Check for scratches in the finish which will allow corrosion or rust to form 2 Rotate the blower wheel a minimum of ten 10 full revolutions to keep the motor bearing grease from separating and drying out This ste...

Page 3: ...dard for the Prevention of Fires and Explosions in Wood Processing and Woodworking Facilities 2007 Edition for the proper design installation operation and maintenance of dust collectors and dust collection systems There is a high speed blower wheel inside the blower hous ing and another one on top of the motor Both can amputate fingers or grab loose clothing or neckties Always wear safety glasses...

Page 4: ...are based on standard units as catalogued With all of the available accessories or options we cannot include every combination underside of the drum lid inlet guard assembly 11 so that the side of the gasket is against the lip of the lid 2 Carefully turn over the assembly so the motor is on top and place it on top of a 30 35 gallon can or drum NOTE If you are installing the standard dust bag Model...

Page 5: ... end of the hose over the guard 5 on the blower housing discharge Tighten the hose clamp d Slide the hose connector 5 or 8 into the other end of the hose so that half of the connector length is inside the hose Tighten the hose clamp around the hose and connector For HB Hanging Bags Figure 3 proceed with Step 2 DO NOT use HB Bags on Models 50S 75S For DB Drum Bags Figure 4 proceed to Step 5 on Page...

Page 6: ...ll back the outer sleeve and slide the inner sleeve inside an open top 55 gallon drum Now unroll the outer sleeve down over the outside of the drum so that the bottom of the bag overlaps the top of the drum by 4 6 Tighten the belt as tight as possible NOTE If you will be collecting dust smaller than 10 microns we recommend you remove the belt from the bag and install a 55 gallon drum lid clamp aro...

Page 7: ...g How To Select The Proper Size Dust Master Dust Collector Although Cincinnati Fan Dust Master dust collectors will give you excellent results in collecting wood chips fine dust and metal shavings they are not designed to work in large central system applications These are portable units that can be moved from machine to machine To select the proper size Dust Master use the criteria below 1 Add th...

Page 8: ... at a time 5 Keep the number of duct elbows to a minimum A 90 elbow has the same pressure drop resistance as 10 feet of straight pipe 6 Estimate 2 CFM reduction in air flow for each foot of straight pipe and 20 CFM reduction for each 90 elbow 7 Pneumatic conveying of wood dust requires a minimum air velocity of 3500 feet per minute FPM in the duct or hose For metal dust the velocity can be from 35...

Page 9: ...ts should be drilled out with a 3 16 drill bit 4 Using a 7 16 socket and wrench loosen and remove all the 1 4 20 nuts bolts holding the two housing halves 4 and 7 together around the blower housing flange 5 After removing all the nuts and bolts use a screw driver or pry bar to carefully break the sealant in between the two housing halves 6 After the sealant is loosened lift the motor side housing ...

Page 10: ...ng on top of the can or drum 1 First complete Steps 1 through 7 for Cleaning the Blower Wheel on page 9 2 Now complete Steps 3 through 8 for Replacing the Blower Wheel on page 9 10 3 Before removing the motor notice the location of the motor conduit box with relation to the blower housing 4 With a 9 16 socket wrench remove the four 3 8 16UNC bolts that hold the motor onto the motor side blower hou...

Page 11: ...er electrical connection 3 Dust bag and or hose not in place 1 Wheel rubbing inside of housing 2 Worn or eroded blower wheel 3 Accumulation of material on wheel 4 Worn motor bearings 1 Incorrect blower rotation 2 Suction hose too long 3 Dust bag dirty 1 Turn OFF and lock out power to the motor Check wiring to make sure it conforms to wiring diagram for the motor for the operating voltage 2 Check a...

Page 12: ... 371126 37154 37207 60 Hz 56C TEFC 1 1 Motor 1 Phase 115 230 Volt N A 37152 372009 60 Hz 56C EXP Motor 3 Phase 230 460 Volt N A 371679 372169 60 Hz 56C EXP 2 1 Switch 115 Volt TEFC only 3 1 Cord Plug 115 Volt 60 Hz only 4 5 7 1 Blower Housing Guard Assy 34025DC 34025DC 34025DC See note 2 at right 5 1 Discharge Guard only 29330 29330 29330 6 1 Blower Wheel 5500102 5500402 5530602 8 1 Discharge Elbo...

Page 13: ...otor 3 Phase 230 460 Volt 37254 37304 37353 374155 60 Hz 56C TEFC 3 1 1 Motor 1 Phase 115 230 Volt 37252 373118 N A N A 60 Hz 56C EXP Motor 3 Phase 230 460 Volt 3725462 37305 37354 N A 60 Hz 56C EXP 2 1 Switch 115 Volt TEFC only 3 1 Cord Plug 115 Volt 60 Hz only 4 5 7 1 Blower Housing Guard Assy 34029DC 34029DC 34029DC 34029DC See note 4 at right 5 1 Discharge Guard only 29318 29318 29318 29318 6 ...

Page 14: ...nector 4 51086 1 Hose Connector 6 51088 51088 9 3 Hose Clamps 4 31379 3 Hose Clamps 6 31244 31244 10 1 Hose 4 dia x 60 long 31623PP 1 Hose 6 dia x 60 long 31626PP 31626PP Ref No Qty Description For Dust Collector Parts List for HB 24X80 and HB 48X80 Hanging Bags HB 24X80 HB 48X80 100S to 300S Bag Type 1 1 Ring 24 Dia 6 holes 27131 1 Ring 48 Dia 12 holes 27123 2 6 J Hooks with 1 4 20 nuts 12 J Hook...

Page 15: ...0S dimensions are very similar to 200S dimensions except dust bag Max normal dimensions shown varies with motor Approximate dimensions with standard inflated dust bag 200 2 0 4 0 6 0 8 0 10 0 400 600 800 1000 1200 1400 SP in Inches 3 3 S 5 0 S 7 5 S 100S 1 5 0 S 2 0 0 S 3 0 0 S CFM MODELS 33S THROUGH 300S Performances shown do not include any additional external pressure drop Models 33S to 200S we...

Page 16: ...rit ten or implied Failure to complete and document all the pre startup and post startup checks and perform the suggested routine maintenance checks voids all warranties either written or implied LIMITATION OF LIABILITY Notice of any claim including a claim for defect in material or workmanship must be given to Seller in writing within 30 days after receipt of the equipment or other products Selle...

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