CIMLINE M Series Owner'S And Operator'S Manual Download Page 41

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M4 Dual Main Wiring Harness Diagram

# Color

Function

1 White

Hose A.C. Voltage

2 Black

Hose A.C. Voltage

4 Red

Battery (+)

8 Green

Generator Excite

M4 Dual Wand Generator Harness

PN 130578

Wiring diagram

Right

Generator

Battery

Aux Control

Box

Harness

PN 130578

Harness Extension

PN 130756

Aux Control

Panel

Main

Manifold

Main Control

Panel

Manifold

Connectors

# Color

Function

1 Green/Yellow Stripe

Ground

2 Red

Control Box Power

3 Tan

Pump Reverse Auto

4 Purple

Pump Forward Auto

5 Red

Battery Pass Through

6 White

Burner Pass Through

7 Red

Micro Panel Pass Through

8 Green

Generator Excite Pass Through

M4 Dual Wand Splitter Harness

PN 130947

Wiring diagram

Summary of Contents for M Series

Page 1: ...Sealant Melter Applicator Machine Owner Operator Manual CIMLINE COM 2601 Niagara Lane Plymouth MN 55447 763 557 1982 877 841 0848 Fax 763 557 1971 Part 161698 Rev G 6 07 21 M4 DUAL M4 M1 M2 ...

Page 2: ...ule 23 M Series Maintenance Changing Heat Transfer Oil 24 M Series Maintenance Sealant Material Pump 25 M Series Maintenance Sealant Material Plumbing 26 M Series Maintenance Recirculation Valve Timing 27 M Series Maintenance Hydraulic Oil Servicing 28 29 M Series Maintenance Tank Burner 30 34 M Series Maintenance Trouble Shooting Guide 35 M Series Melter Applicator Service Parts Kits 36 37 PARTS ...

Page 3: ...cal dealer is always your first point of contact when looking for parts maintenance technical support warranty information or answers to your questions No one should know you and your business better than your local dealer and they should always be the first call you make when looking for answers to your questions CIMLINE Local Dealer Name CIMLINE Local Dealer Phone Number ________________________...

Page 4: ... level Never leave machine unattended while it is running Do not touch exhaust stacks or mufflers Keep material door closed at all times except when adding material Personal Safety The melter operates at elevated temperature which can cause burns Operator and anyone working in close proximity to hot materials must always wear protective clothing WARNING Signal Words in Manual The signal words DANG...

Page 5: ...rial The weight of your trailer will vary weigh your machine to determining your Gross Vehicle Weight GVW Scales are sometimes available to use at state highway weigh stations refuse transfer stations and commercial truck stops TRAILER STABILIZATION PROCEDURE Going under the trailer puts a person at risk of severe injury or death Follow the procedure below to stabilize trailer before going under t...

Page 6: ...d in this manual may differ from the actual product M1 M2 To maintain safe operation of trailer while in transport do not fill tank more than 75 of total tank capacity Sealant Material Tank Size is 150 Gallons Maximum Safe Operational Sealant Material Tank Capacity is 112 Gallons HEIGHT 90 INCHES 229 cm WIDTH 81 INCHES 206 cm LENGTH 164 INCHES 417 cm BASE WEIGHT 4700 Lbs 2132 kg Sealant Material T...

Page 7: ...e without notice Images contained in this manual may differ from the actual product To maintain safe operation of trailer while in transport do not fill tank more than 75 of total tank capacity Sealant Material Tank Size is 410 Gallons Maximum Safe Operational Sealant Material Tank Capacity is 307 Gallons WEIGHT AND DIMENSIONS ARE FOR BASE UNIT WITHOUT OPTIONS WEIGHT LISTED DOES NOT INCLUDE MATERI...

Page 8: ...8 M Series Replacement Labels Inspect your labels and replace any that are damaged Contact your dealer to order replacement labels PN 161808 PN 161441 ...

Page 9: ...e open door to load the sealant melting tank See page 14 for more information on safely loading sealant material into the melter 4 Heat Transfer Oil Level Dipstick Allows you to monitor the amount of heat transfer oil in the melter oil tank See page 24 for more information on using the heat transfer oil dipstick 5 Heat Transfer Oil Temperature Gauge Displays the heat transfer oil temperature 6 Ign...

Page 10: ...rner CLEAN OUT Shuts down the burner and reverses pump flow direction to clean out material from the hose and internal plumbing returning the sealant material to the material tank COOL DOWN Shuts down the burner and pump and turns the agitator only This allows the material to cool down more consistently extending the life of the material remaining in the tank Inside the Main Control Panel box is a...

Page 11: ...itch AUTO All controls will be operated from the main control panel MANUAL Overrides material pump controls from the main control panel and allows the secondary material pump to work independent of the main material pump SEAL When operating in MANUAL mode this option will allow the material pump to flow material forward to wand CLEAN OUT When operating in MANUAL mode this option reverses pump flow...

Page 12: ...12 M Series Manual Sub Control Panel and Its Functions 1 2 3 4 5 6 7 8 9 10 11 12 14 13 ...

Page 13: ...rial pump will be activated If enough sealant material has melted the pump should be turning and sealant material should be circulating through the system and back into the top of the sealant material tank 7 HEAT TRANSFER OIL CONTROLLER The control system on you CIMLINE melter has been factory set to not exceed the OEM heat transfer oil limits for maximum temperature It is advised to only use heat...

Page 14: ...cedure 1 START ENGINE A Turn key on engine control to 1 B Allow 3 5 seconds to heat glow plugs Flashing green light will turn to solid green C Turn key to 2 and release when engine starts 2 VERIFY SWITCHES ON CONTROL PANEL A Verify main control switch inside control box is set to AUTO B Verify ALL the switches inside the control box are in their left most position 3 SET ROTARY FLOW CONTROL TO 9 A ...

Page 15: ... to swing now B Place the wand in the recirculation port C and pin the trigger C If your wand has a manual valve move the handle forward to open the valve on the wand 6 ALLOW UNIT TO HEAT SEALANT MATERIAL TO CORRECT APPLICATION TEMPERATURE The unit should be ready for operation when all three green ready lights are illuminated The correct sealant material temperature is now reached in the sealant ...

Page 16: ...ack as much of the sealant material to the tank as possible E After 5 minutes unpin the wand trigger pull the handle back on the manual valve to close the valve and remove the wand from the recirculation port F Properly secure the wand in the storage tray F G Swing the boom all the way forward and lock the boom using the locking pin D M Series Clean Out Shut Down Procedure 2 SET ROTARY SWITCH OUTS...

Page 17: ...pendently of the primary hose cleanout procedure on the main control box The entire procedure steps A G should be followed and all steps properly executed for the auxiliary hose Following this process fully will increase start up efficiency on the next job A Place the auxiliary wand in the secondary recirculation port C and pin the trigger D B If your wand has a manual valve move the handle forwar...

Page 18: ...in transport do not fill tank more than 75 of total tank capacity M Series Sealant Material Tank Capacity WARNING Distance To Material M1 GALLONS 6 8 Gallons Inch M2 GALLONS 9 7 Gallons Inch M4 M4 Dual GALLONS 13 9 Gallons Inch 6 170 Max 6 75 114 Max 162 7 7 5 108 8 156 1 305 9 Max 9 98 6 141 5 285 11 85 122 1 257 2 13 71 4 102 7 229 4 15 57 8 83 3 201 6 17 44 2 63 9 173 8 19 30 6 44 5 146 21 17 2...

Page 19: ... CONTROL SETTINGS The Sealant Temperature Control A on your CIMLINE melter applicator has been factory set to run the most common types of sealants These sealants have an application temperature of 380 F 193 C With some sealants it may require a change to the controller to achieve the appropriate application tempera ture To achieve this open the control box and alter the Sealant Temperature Contro...

Page 20: ...e to the dusty conditions that can be created by road work it is essential to check the engine air cleaner element daily Remove element and shake out the accumulated dust and dirt Wipe out dirt from inside cover and from housing Reference engine manual for washing instructions CIMLINE recommends stocking replacement filters ENGINE OIL Use high quality detergent oil of API American Petroleum Instit...

Page 21: ...ressure systems Excellent conductivity provides rapid heating and cooling properties in various operations while maintain longer life ISO GRADE Is a viscosity index ability to flow thickness An ISO Grade 68 oil can be an engine oil hydraulic oil etc The manufacturer uses different additives to make the oil conform to different applications YOU MUST CLARIFY WITH THE SUPPLIER that the oil is to be u...

Page 22: ... Material Pump 25 M Series Maintenance Sealant Material Plumbing 26 M Series Maintenance Recirculation Valve Timing 27 M Series Maintenance Hydraulic Oil Servicing 28 29 M Series Maintenance Tank Burner 30 34 M Series Maintenance Trouble Shooting Guide 35 M Series Melter Applicator Service Parts Kits 36 37 M Series Maintenance And Troubleshooting ...

Page 23: ... element gaskets X 54 57 Inspect sealant material flow plumbing X 26 Inspect tank burner nozzle electrode head position adjust if necessary X 32 48 Change engine oil and oil filter X 20 55 Grease agitator bearing block load adapter X 66 67 Replace engine fuel filter X 54 57 Inspect diesel tank burner electric eye clean if dirty X 47 48 Grease trailer wheel bearings X Inspect tank burner chamber li...

Page 24: ...Replace the hex head cap the fill and drain breather plug and check for the proper heat transfer oil level using the dipstick CHECKING HEAT TRANSFER OIL LEVEL NOTE Use dipstick A as provided for checking heat transfer oil level when cold HEAT TRANSFER OIL LONGEVITY The regular interval for changing heat transfer oil is once annually or every 500 hours If the time frame between heat transfer oil ch...

Page 25: ...ollow the instructions below to replace MATERIAL PUMP PACKING REPLACEMENT 1 Remove the locknuts packing gland clips spring clip and square head bolts 2 Slide the packing gland back as far as possible on the shaft 3 Using a packing extractor tool C remove as much of the old packing as possible 4 Clean the shaft and adjacent parts 5 Examine the shaft if excessively worn or scored the pump may need t...

Page 26: ...ing the 6 bolts B on the outside of the rear cover M4 and M4 Dual A Open rear panel door No hardware to remove C Plumbing Maintenance Use a torque wrench with an extension and check the 6 nuts from the upper flange C Set torque to 30 ft pounds D Use a torque wrench with an extension and check the 8 nuts on the lower pump flange D These need to be set to 22 Ft pounds Reinstall plumbing cover when c...

Page 27: ...n shows the recirculation valve in the correct position for recirculation as indicated by the roll pin B being in the horizontal 9 o clock 3 o clock position When the hydraulic actuator retracts it turns the valve shaft in a counter clockwise direction and the roll pin B will be in a vertical 12 o clock 6 o clock position INSTRUCTIONS FOR RESETTING THE TIMING OF THE RECIRCULATION VALVE It may be n...

Page 28: ...turers formula The maximum capacity of the hydraulic reserve tank is 33 gallons 125L HYDRAULIC OIL CAPACITY The maximum capacity of the hydraulic tank is 33 gallons but the actual fill level of hydraulic oil is between 27 and 28 gallons Do not fill the tank higher than the top level of the site gauge G on the tank Normal operating capacity of the hydraulic oil should be around the top 3 4 on the s...

Page 29: ...require thread tape or sealant 7 Tighten all the components of the suction strainer E and related hydraulic connections and leak test them before filling the tank completely with hydraulic oil 8 Reassemble the return filter assembly in reverse of the disassembly instructions being careful to not drop the filter cup o ring B into the tank while replacing the filter cup A into the return filter base...

Page 30: ...with one having the exact specifications from CIMLINE E Clean and inspect the electrodes for damage replacing any that are cracked or chipped F Check electrode tip settings Replace electrodes if tips are rounded G Inspect the igniter spring contacts Clean or replace if corroded H Clean the cad cell electric eye if applicable I Inspect all gaskets including the igniter base plate gasket Replace any...

Page 31: ... for sufficient fuel pressure Pressure is 140 psig with valve energized Check the pump pressure Check for air in fuel lines Check burner for broken motor coupling If the coupling is broken check pump rotation prior to replacing the coupling Check for contaminated fuel and or partially plugged fuel filter Motor Not Operating If the blower motor is not operating check the following possibilities Che...

Page 32: ...rn off power to the burner B Disconnect the diesel fuel connector tube from the nozzle line C Loosen the two screws securing the igniter retaining clips a and rotate both clips to release the igniter baseplate Then tilt the igniter back on its hinge D Remove the splined nut b E Remove the nozzle line assembly from the burner being careful not to damage the electrodes or insulators while handling T...

Page 33: ...gain sensed by the cad cell Air Supply Set up The tank burner is set up properly from the factory Air Band Position A should be set to 8 5 Shutter Position B should be set to 10 Motor Blower Wheel and Coupling Replacement See page 48 for the tank burner parts exploded view A Before servicing turn off and or disconnect all power to the burner B Disconnect the burner motor wires C Remove the bolts s...

Page 34: ...pump is primed and a flame is established when the bleed valve is closed Tank Burner Chamber Lining After initial 200 hours of operation the chamber lining must be inspected Cracks in lining may occur and should be regularly inspected and monitored If cracks expand excessively a new lining kit should be ordered to replace worn lining Remove tank burner mount bolts A and pull out burner and mount I...

Page 35: ...ft in lines from previous use Heat plumbing and valve to melt material Low hydraulic level Check hydraulic oil level Foreign object lodged in line Locate remove foreign object Pump worn or damaged Confirm pump switch on control panel is in SEAL forward position Material pump rotates but does not pump material Pump rotating in wrong direction Reverse pump switch Pump inlet line plugged Check sealan...

Page 36: ...r Chamber Lining Kit M Series Pump Packing Set Kit Part 120541 Part Description 1 120541 Pump Packing Set 1 2 3 4 1 1 M Series Engine Hydraulic Fluids Service Kit Part 406597 Part Description 1 111111 Engine Air Filter Element 2 170407 Hydraulic Return Filter Element 3 111457 Engine Fuel Filter Element 4 170169 3 Fuel Tank Filter 1 111337 Engine Oil Filter 1 2 3 4 5 4 403910 5gal Heat Transfer Oil...

Page 37: ...4 6 PART DESCRIPTION QTY PART DESCRIPTION QTY 1 152105 Electric Eye 1 5 130384 Material Controller 1 2 200352 Burner Primary Control 1 6 130097 Thermocouple 2 3 130113 12V 30A Relay Hose Burner 1 7 130505 240V 18A Ceramic Fuse 1 4 152399 Burner Coupling 1 8 152883 12V 10A Blade Fuse Qty 5 5 5 ...

Page 38: ...k Burner Internal Wiring Diagram 47 M Series Tank Burner Parts 48 M Series Hydraulic Reservoir and Diesel Tank Parts 49 M Series Hydraulic Manifold Parts and Schematic 50 53 M Series Diesel Engine Components 54 57 M Series Sealant Material Plumbing Parts 58 63 M Series Sealant Wand Diagram and Parts 64 66 M Series Agitation System Diagram and Parts 67 68 M Series Miscellaneous Components and Parts...

Page 39: ...PN 130576 Trailer Lights Junction box PN 130503 60 Trailer Harness Cable PN 156025 Front view of plug TRAILER LIGHT COMPONENTS PN Material Description Location 130360 LICENSE PLATE BRKT A 130374 CLEARANCE LIGHT RED B 130375 CLEARANCE LIGHT AMBER C 130402 CLEARANCE LIGHT RED D 130403 TAIL LIGHT LED OVAL E 130405 GROMMET FOR TAILLIGHT E M Series Trailer Wiring Diagram and Parts C C B E E B D D D A ...

Page 40: ...e 2 Black Hose A C Voltage 3 Red Black Stripe Burner Power 4 Red Battery 5 White Burner Enable 6 Red Micro Panel Acc Input 7 Green Yellow Stripe Battery 8 Green Generator Excite 36 Brown Burner Reader MAIN CONTROL PANEL Tank Burner Generator Battery LOFA Engine Switch M Series Main Wiring Harness Diagram ...

Page 41: ... Aux Control Box Harness PN 130578 Harness Extension PN 130756 Aux Control Panel Main Manifold Main Control Panel Manifold Connectors Color Function 1 Green Yellow Stripe Ground 2 Red Control Box Power 3 Tan Pump Reverse Auto 4 Purple Pump Forward Auto 5 Red Battery Pass Through 6 White Burner Pass Through 7 Red Micro Panel Pass Through 8 Green Generator Excite Pass Through M4 Dual Wand Splitter H...

Page 42: ...42 SEALANT MANIFOLD MAIN HARNESS 130578 HEATED HOSE MAIN HARNESS 130578 HOSE THERMOCOUPLING M Series Control Panel Wiring Diagram ...

Page 43: ...YMBOLS ON DRAWING 16 18 Pink Material Controller to Burner Relay 16 19 White Sensor Wire Controller to Terminal Strip Sensor wire 20 Red Sensor Wire Controller to Terminal Strip Sensor wire 21 White Sensor Wire Terminal Strip to Hose Sensor wire 22 Red Sensor Wire Terminal Strip to Hose Sensor wire 23 Black Hose AC 16 24 Orange Fuse to Hose Accessory 16 25 Orange Hose Switch to Low Flow Switch 16 ...

Page 44: ... Yellow LED Light 2 10 152119 18 Amp Slow Blow Fuse 1 11 130625 Green LED Light 3 12 Terminal Strip 1 13 153870 Relay Base 2 14 200598 Heated Hose Controller 1 15 200597 Material Controller 1 16 200596 Oil Controller 1 17 130883 Selector Switch 1 18 130227 Toggle Switch SPDT 3 19 111204 Toggle Switch DPDT 1 M Series Control Panel Parts 130831 ...

Page 45: ... PN 130578 Harness Splitter PN 130497 Hose Thermocouple Manifold M4 Dual Auxiliary Control Panel Parts Color Function AWG Wire Gauge 1 White Hose AC Voltage 16 2 Black Hose AC Voltage 16 3 Orange TFC Inlet 16 4 Orange TFC Outlet 16 5 Red Power 16 6 Pink Generator Excite 16 7 White Generator AC 16 8 Black Generator AC 16 9 Orange TFC Output 16 10 Purple Pump Forward 16 11 Tan Pump Reverse 16 12 Pur...

Page 46: ...ber Lining Kit 1 2 402898 Burner Mount 1 3 402893 Heat Chamber Skin 1 4 417041 Inspection Cover 1 5 152487 Insulation Heat Chamber 1 6 100125 Washer Flat 31 16 7 100093 Washer Split Lock 38 2 8 100092 Washer Split Lock 31 8 9 100068 Nut Hex 31 8 10 100015 Bolt Hex 3 8 16 X 3 4 2 11 100006 HHCS 31 X 1 0 8 ...

Page 47: ...6 Orange Motor To Controller 17 Orange Motor Input Lead 7 Black Motor Ground To Controller 18 Black Motor Ground Lead 8 Yellow Cad Cell To Controller x2 19 Yellow Not Used Capped Individually X2 9 White Control Circuit Enable To Controller 20 Red 12V Power Wiring Harness 10 Red 12V Input To Controller 21 White Burner Enable Wiring Harness 11 Black Ground To Controller 22 Brown LOFA Alarm Wiring Ha...

Page 48: ... Items 12 13 14 152105 Cad Cell Electric Eye Assembly 4 155001 Fuel Pump 15 152305 Nozzle Tip M1 C1 1 75gph x 90B 5 152128 Gasket Burner Flange 15 152204 Nozzle Tip M2 2 00gph x 90B 6 152173 Ignition Transformer Assembly 15 153445 Nozzle Tip M4 MA4 2 25gph x 90B 7 152668 Nozzle Electrode Set Gauge 16 152106 Electrode Rod Assembly 8 200352 Primary Control Assembly 130166 Fuel Pressure Gauge 9 12044...

Page 49: ...turn Filter Assembly Non Compressor 4 170407 Element Return Filter Non Compressor 5 152044 Filler Cap Assembly 6 171631 Sight Gauge 7 172186 Suction Strainer 8 156463 Fuel Gauge Cap 9 120743 Fuel Shut off Valve 10 170169 Fuel filter M Series Hydraulic Reservoir and Diesel Tank Parts ...

Page 50: ... Pump 172225 Coil for Material Pump 2 Required 5 172589 Spool and Coil Kit for FC Flow Control 172557 Spool for FC Flow Control 172585 Coil for FC Flow Control 6 172583 Spool and Coil Kit for Agitator 172584 Spool for Agitator 172585 Coil for Agitator 2 Required 7 172563 Rotary Flow Control 8 172566 Handle Kit Knob Housing M Series Single Hose Hydraulic Manifold Parts 8 ...

Page 51: ...51 M Series Single Hose Hydraulic Schematic ...

Page 52: ...ool and Coil Kit for Material Pump 172224 Spool for Material Pump 172225 Coil for Material Pump 2 Required 5 172589 Spool and Coil Kit for FC Flow Control 172557 Spool for FC Flow Control 172585 Coil for FC Flow Control 6 172583 Spool and Coil Kit for Agitator 172584 Spool for Agitator 172585 Coil for Agitator 2 Required 7 172563 Rotary Flow Control ...

Page 53: ...53 M4 Dual Hose Hydraulic Schematic ...

Page 54: ...t Tube Weld 14 110947 Generator Belt A 29 24 407981 Generator Guard Weld 15 130431 Generator 25 152808 Pulley Single Belt 17 111372 Fan Belt 26 430104 Plate Radiator Bracket 19 422256 Short Gen Adjust Bracket 27 423399 Plate Generator Stiffener 20 100512 Muffler Clamp M Series Diesel Engine Components See the included engine manual for additional engine component diagrams and information 17 22 25 ...

Page 55: ...11 Air Filter 4 100126 Washer Flat 38 13 111337 Oil Filter 5 409037 Exhaust Weld 16 155266 Ignition Key 8 200543 Battery Box 28 111872 Radiator Hose 9 152047 Rubber Isolator 111457 Fuel Filter 10 111108 LOFA Control Switch Not Shown M Series Diesel Engine Components See the included engine manual for additional engine component diagrams and information ...

Page 56: ...55143 Flexible Exhaust 22 156164 60A Alternator 7 155927 Hydraulic Pump s 23 155976 Exhaust Tube Weld 14 110947 Generator Belt A 29 24 407981 Generator Guard Weld 15 130431 Generator 25 111868 Pulley Dual Belt 17 111372 Fan Belt 26 430104 Plate Radiator Bracket 19 422256 Short Gen Adjust Bracket 27 423399 Plate Generator Stiffener 20 100512 Muffler Clamp NOT SHOW NO ENGINE ENCLOSURE MODEL 17 22 25...

Page 57: ...111 Air Filter 3 422167 Plate Engine Mount RH 13 111337 Oil Filter 4 100126 Washer Flat 38 15 130431 Generator 5 409037 Exhaust Weld 16 155266 Ignition Key 8 200543 Battery Box 28 111872 Radiator Hose 9 152047 Rubber Isolator 29 430111 Long Gen Adjust Bracket 10 111108 LOFA Control Switch 111457 Fuel Filter 11 150212 Battery 26 26R 50 Wet Not Shown 1 5 4 9 3 10 16 11 8 13 28 12 29 15 ...

Page 58: ...58 M1 and M2 Sealant Material Plumbing Parts ...

Page 59: ...ter 1 15 155920 Tee Weld 1 16 155375 Flex Tube Weld 7 Long 1 17 152127 Gasket 3 1 18 152126 Flange Gasket 2 3 19 120803 Pump 1 20 120774 Bushing Hex 1 5 X 1 1 21 120682 Pipe Nipple 1 0 X 3 0 1 22 120611 Pipe Union 1 23 120598 2 Pipe Elbow 1 24 120396 2 Close Nipple 1 25 120291 Square Head Pipe 1 26 120029 Pipe Nipple 2 X 3 1 27 111737 Spring Pin 18 X 2 1 28 110501 Sphere Bearing Flange 2 29 110500...

Page 60: ...60 M4 Sealant Material Plumbing Parts ...

Page 61: ...pter 1 14 155920 Tee Weld 1 15 155375 Flex Tube Weld 7 Long 1 16 152127 Gasket 3 1 17 152126 Flange Gasket 2 3 18 120803 Pump 1 19 120774 Bushing Hex 1 5 X 1 1 20 120682 Pipe Nipple 1 0 X 3 0 1 21 120613 2 00 x 9 00 Nipple 1 22 120611 Pipe Union 1 23 120598 2 Pipe Elbow 1 24 120396 2 Close Nipple 1 25 120291 Square Head Pipe 1 26 111737 Spring Pin 18 X 2 1 27 110501 Sphere Bearing Flange 2 28 1105...

Page 62: ...62 12 PASSENGER SIDE ASSEMBLY DRIVER SIDE ASSEMBLY M4 Dual Hose Sealant Material Plumbing Parts ...

Page 63: ...5920 Tee Weld 2 16 155375 Flex Tube Weld 7 Long 2 17 152127 Gasket 3 2 18 152126 Flange Gasket 2 6 19 120803 Pump Passenger Side 1 20 120774 Bushing Hex 1 5 X 1 2 21 120682 Pipe Nipple 1 0 X 3 0 2 22 120613 2 00 X 9 00 Nipple 2 23 120611 Pipe Union 2 24 120598 2 Pipe Elbow 2 25 120396 2 Close Nipple 2 26 120291 Square Head Pipe 2 27 111737 Spring Pin 18 X 2 2 28 110501 Sphere Bearing Flange 4 29 1...

Page 64: ...2 22 303 008 004 Switch Activation Assy 1 8 100275 Cotter Pin 09 X 75 1 23 303 011 004 Switch Wand 1 9 100562 HHCS 1 4 X 1 1 2 1 24 303 013 601 Wand Frt Hndl 1 10 111725 Thrust Washer 2 25 403905 Valve Lever 1 11 120412 Pipe Nipple Close 75 1 26 407232 Swivel Tip 1 12 120560 Wand Valve 75 IN 1 27 427116 Spring Guard 1 13 130155 Clevis Kit 1 28 427358 Rod 1 14 130224 Boot Switch 2 29 429945 Stud 1 ...

Page 65: ...161689 Decal Heated Wand SN 1 13 156249 Clamp 1 409134 Complete Heated Wand Assy Part DESCRIPTION QTY 1 156431 Duckbill Valve 1 2 152058 Switch 1 3 407232 Swivel Tip 1 4 309 021 000 Valve Cover 1 5 309 015 000 Wand Cover 1 6 156430 Handle 1 7 309 022 000 Wand Assy 1 8 309 015 000 Switch Adapter 1 9 172697 O Ring 2 10 156430 Handle 1 11 170635 Swivel 1 12 131060 Switch Harness 50 in Long 1 13 13105...

Page 66: ...22 100275 COTTER PIN 09 X 75 1 8 407862 HANDLE 1 23 100207 25 NUT 2 9 407232 SWIVEL TIP 1 24 100169 NUT PLASTIC LOCK 38 3 10 403905 VALVE LEVER 1 25 100126 WASHER FLAT 38 2 11 170635 SWIVEL 1 26 100125 WASHER FLAT 31 1 12 155297 SPRING 1 27 100092 WASHER SPLITLOCK 31 1 13 155272 SLEEVE W LINK 1 28 100022 HHCS 38X2 5 1 14 130580 HARNESS WAND 1 29 100017 HHCS 38 X 1 25 2 15 130324 LOCKNUT 5 8 32 BRA...

Page 67: ...9 Load Adapter M 1 3 170449 Load Adapter M 1 4 416670 Agitator Motor Mount 1 4 416670 Agitator Motor Mount 1 5 405107 Agitator 1 5 403557 Agitator 1 6 100093 Washer Split lock 38 4 6 100093 Washer Split lock 38 4 7 100877 HHCS 38 x 3 75 4 7 100877 HHCS 38 x 3 75 4 130226 Agitator Stop Limit Switch 1 130226 Agitator Stop Limit Switch 1 M2 M1 PART DESCRIPTION 153772 Seal Kit for Hydraulic Motor MAIN...

Page 68: ...20169 Plate Agitator 1 15 100069 Nut Hex 38 1 6 420171 Adjustment Angle 1 16 100015 Bolt Hex 3 8 16 X 3 4 8 7 171173 Load Adapter 1 17 100092 Washer Split lock 31 2 8 100095 Washer Split lock 1 2 2 18 110488 Chain No 50 X 68 Links 1 9 100039 HHCS 1 2 X 3 1 2 2 19 110190 Link Master No 50 1 10 100295 HHCS 3 8 X 3 FL THD 1 130226 Agitator Stop Limit Switch 1 PART DESCRIPTION 153772 Seal Kit for Hydr...

Page 69: ...355 Plate Catch Box 7 155272 Sleeve Metal 22 150214 Reflector Red 3 In 8 404341 Dipstick Melter 23 429594 Plate Control Box 9 152664 Anchor Shackle W Pin 24 130402 Clearance Light Red 10 111108 LOFA Control Switch 25 154234 Pack Manual Holder 11 150215 Reflector Amber 26 409757 Cabinet Panel RH 12 172618 Hydraulic Tank Black 27 409116 Wand Cradle Drip Tray 13 171631 Sight Gauge 5 In 28 427423 Plat...

Page 70: ...212 Battery 26 26R 50 Wet 34 130130 Thermometer 24 In 48 424534 Plate Burner Shield 35 172619 Diesel Tank Black 49 120053 Pipe Elbow 90 75 Galv 36 404518 Heat Chamber Sub Assembly 50 406164 Expansion Tank 37 152197 Burner Diesel 105 110 51 120559 Pipe Bushing 2 0 x 75 Galv 38 409037 Exhaust Weld 52 120433 Pipe Union 1 0 39 155976 Exhaust Tube Weld 53 409088 Return Box Weld 40 155143 1 88 ID Interl...

Page 71: ...RH M4 3 409618 Cabinet Panel LH M4 4 153529 Rubber Pad 5 130944S Dual Heated Hose Control Box 6 420170 Cover Agitator Bearing 7 429833 Plate Manifold Mount 8 140715 Tire ST225 75R15 M4 M4 Dual Miscellaneous Components and Parts M4 Agitator Assembly 6 5 8 4 7 6 2 3 1 22 ...

Page 72: ...c Shape SEALING TIP 1 8 403164Z SEALING TIP 1 4 403163Z Available In 1 8 And 1 4 3 4 NPT Inlet Skid Plate To Reduce Operator Fatigue Tip May Be Shortened Or Angled On Field For Specific Applications SEALING TUBE 3 8 416968 REDUCER 3 4 X 3 8 120567 3 8 NPT X 3 1 2 Long Tube Angled Tip May Be Flattened In Field For Different Applications 3 4 NPT Inlet 120567 REDUCER REQUIRED SWIVEL TIP 4 407233 SWIV...

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Page 76: ...2601 Niagara Lane Plymouth MN 55447 763 557 1982 800 328 3874 Fax 763 557 1971 ...

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