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3

3

f)

  Wear suitable clothing. Do not wear wide 

clothing or jewellery. Keep your hair, 
clothing and gloves away from moving 
parts.

 Loose clothing, jewellery or long hair 

may be caught up in moving parts.

4)   Use and handling of the electric tool

a)

   Do not overload the appliance. Use the elec-

tric tool appropriate for your task. 

If you use 

the appropriate tool, you will work better and 
more safely in the specified area of work.

b)

   Do not use any electric tool with a defective 

switch. 

An electric tool that cannot be switched 

on and off is dangerous and must be repaired.

c)

   Pull the plug out of the socket and/or remo-

ve the battery before adjusting the appli-
ance, exchanging accessories or putting 
the appliance away. 

These safety precautions 

will prevent accidental start-up of the tool.

  

d) 

  Keep electric tools not in use out of the re-

ach of children. Do not allow any person to 
use the appliance who is not familiar with it 
or has not read these instructions. 

Electric 

tools are dangerous if used by inexperienced 
persons.

 

e) 

 Take good care of electric tools. Check 

whether the moving parts are functioning per-
fectly and without jamming, whether parts are 
broken or damaged in such a way as to have 
a detrimental effect on the function of the tool. 
Have damaged parts repaired before using 
the appliance. 

Many accidents are caused by 

poorly maintained electric tools.

f)

  Keep the cutting tools sharp and clean. 

Well-maintained cutting tools with sharp cutting 
edges will jam less frequently and are easier to 
guide.

g) 

 Use the electric tool, accessories, inserted 

tools etc. according to these instructions. 
Take the operating conditions and the task 
to be carried out into account. 

Using electric 

tools for tasks other than those for which they 
were intended can lead to dangerous situa-
tions.

5)   Use and handling of the battery tool

a) 

 Only charge the batteries in chargers re-

commended by the producer. 

There is a risk 

of a charger intended for a particular type of 
battery catching fire if it is used for other batte-
ries.

b)

  In electric tools, use only the batteries in-

tended for the tool. 

Using other batteries may 

lead to injuries and the risk of fire.

c)

   Keep batteries not in use away from paper 

clips, coins, keys, nails, screws or other 
small metal objects that could cause a brid-
ging of the contacts. 

A short-circuit between 

battery contacts can cause burns or fire.

d)   If the battery is used wrongly, it may leak fluid

Avoid skin contact with the battery. If the flu-
id accidentally comes in contact with skin, 
rinse off with water. If the fluid comes in 
contact with the eyes, also get medical at-
tention. 

Leaking battery fluid may cause skin 

irritation or burns.

6)   Service

a) 

 Only allow CIMCO authorizied Customer 

Service to repair your electric tool, using 
only authentic replacement parts. 

This will 

ensure that the safety of the tool is retained.

1.8  Special emphasis in these operating
 instructions

Read the safety information in these operational 
instructions and always keep it in mind! Special 
emphasis in this safety information is shown as 
follows:

 Marks an instruction that may lead to  

injury or death if not complied with..

 Marks an instruction that may lead to 

damage to the appliance or property if not complied 
with.

 Do not immerse in liquid!

 Do not heat or burn!

 

  For environmentally-friendly disposal, 

send the hydraulic system to your nearest 

customer service point (see guarantee card for 

addresses) or pass it on to a recycling company. 

Hydraulic systems must not be disposed of as scrap 

or household waste.

 

Marks explanatory information or a special 

instruction.

Listed points

Straightforward listed points are 

 

marked with the symbol 

 

• before the line:
•  1. Sample line
•  2. Sample line
Steps (where you do something!) are marked with 
an arrow

 

 

in front of the line:

 

  

1. Step

 

  

2. Step

Follow the sequence of stepsn.

1.9  Intended use

The GEN

i

US 2.0 are electro-hydraulic tools, which 

when used with appropriate interchangeable heads 
perform a variety of functions, such as crimping 
electrical compression connections, cutting
electrical cables and hole punching operations.
When operated, an internal electric motor powers a
hydraulic pump which supplies fluid to the cylinder 
of the

tool, moving the ram forward and applying force to 
specially designed interchangeable heads. The 
tools are equipped with the QuickChange System 
(QCS) for installing the various interchangeable 
heads. This also allows interchangeable heads to 
be rotated 360° for better access in tight spaces. 
There are different QCS types. Make sure that the 
tool and interchangeable head QCS types are 
compatible. The tools come with two fabric loops 
that can be used with appropriate attachments such 
as shoulder straps or tie off lanyard. The tools are 
equipped with a bright LED work light that lights up 
when the run switch is pulled.This allows the user to 
easily illuminate the work area. The tool LED display 
indicates the tool’s status (tool ON/OFF, temperatu-
re out of range, service required.)

1.10  Residual risk

If the machine is used improperly, the operator may 
crush his/her fingers.

2  Technical data

GEN

i

US 2.0 hydraulic system

Nominal capacity 

 

320W

Voltage 

 

18 V DC

Machine monitoring 

 

electronic

Sound pressure level  

 

81 dB

Uncertainty  

3 dB

Sound power level 

92 dB

Uncertainty  

3 dB

Vibration level 

1.16m/s

2

Uncertainty (K) 

1.5m/s

2

 

Power transmission  

 

hydraulic

Shear force   

min. 60 kN

Weight with battery 

 

2.750 kg

Li-Ion rechargeable battery capacity   18V/2.0 Ah
(Guideline values, we reserve the right to make 
changes)

The vibration emission value given was measured 
in accordance with EN 60745-1 and can be used 
for comparison with other electric tools.

 

During use of the hydraulic system, the 

vibration emission value may diverge from the 
given value. The vibration emission value is 
independent of the manner in which the hy-
draulic system is used.

 

The term electromagnetic compatibility is 

taken to mean the capability of the product to 
function smoothly in an environment where 
electromagnetic

 

radiation and electrostatic

discharges are present and without causing 
electromagnet interference to other equipment.
The GEN

i

US 2.0 conform to all applicable EMC 

standards.  However, the possibility of it cau-
sing interference in other devices cannot be 
precluded.

Summary of Contents for 10 6300

Page 1: ...1 Operating instructions for CIMCO Werkzeugfabrik D 42855 Remscheid www cimco de...

Page 2: ...ting instructions please get in touch with the producers or your nearest customer service point see guarantee card for addresses We will not accept any liability for damage or faulty operation resulti...

Page 3: ...safety information is shown as follows Marks an instruction that may lead to injury or death if not complied with Marks an instruction that may lead to damage to the appliance or property if not compl...

Page 4: ...Start switch Locking ring Crimping head LED On Off switch 3 Description of appliance and functional principle 3 1 Functional principle GENiUS 2 0 hydraulic system 60 kN pressing strength Max 3 crimpin...

Page 5: ...ydraulic system Crimping head Performance features Heads can be rotated a full 360 Automatic return after maximum pressing strength of 60 kN is reached Quick change system for crimping cutting and hol...

Page 6: ...he crimping head 4 Place the crimping insert in the upper section of the crimping head 5 Close the crimping head Additional safety instructions Before changing the crimping inserts remove the battery...

Page 7: ...riate head 2 Check that the head is correctly locked The edge of the locking device on the head must be covered by the locking ring 4 Switch on machine green LED lights up 3 Description of appliance a...

Page 8: ...Carry out crimping while the start switch is pressed The crimping process has been correctly completed when the lower cheek plate returns to the home position by itself 2 Push terminal lug onto the ca...

Page 9: ...ad 2 Carry out cutting procedure while pressing the start switch The cut has been correctly completed when the cutting knife returns to home position by itself or the cable has been completely cut thr...

Page 10: ...l has been punched right through without any residue Important The punching process must then be stopped immediately If it is continued until automatic switch off it can lead to destruction of the hol...

Page 11: ...piston rod must be returned to the home position by pressing the emergency stop If an almost discharged battery is used during crimping the machine will automatically stop the crimping procedure This...

Page 12: ...ed 5 3 Charging the battery The battery may only be charged with the original charger See operating instructions for the charger 5 4 Safety information for Li Ion rechargeable batteries Please note th...

Page 13: ...t correction clean dust and dirt off the crim ping cutting or punching head with a dry cloth and do the same for the head holder Do not carry out any repair works yourself but pass repairs on to an au...

Page 14: ...sf hrer Producer CIMCO Werkzeugfabrik Carl Jul M ller GmbH Co KG D 42855 Remscheid 1 Technical product data Name Crimping head Type 10 6301 Max pressing strength 60 kN Max cable cross section 300 mm2...

Page 15: ...CIMCO Werkzeugfabrik Carl Jul M ller GmbH Co KG D 42855 Remscheid 1 Technical product data Name Crimping head Type 10 6298 Max pressing strength 60 kN Max cable cross section for crimping use as per D...

Page 16: ...used improperly the machine operator may cut his her fingers 5 Functional principle See from page 4 on 6 Safety information See from page 2 on 7 Faults and fault correction See page 13 9 EC Declarati...

Page 17: ...sk If the tool is used improperly the operator may crush his her fingers 5 Functional principle See from page 4 on 6 Safety information See from page 2 on 7 Faults and fault correction See page 13 9 E...

Page 18: ...18...

Page 19: ...19 19...

Page 20: ...arl Jul M ller GmbH Co KG Hohenhagener Str 1 5 D 42855 Remscheid P O Box 10 02 63 D 42802 Remscheid Tel 49 0 21 91 37 18 01 Fax 49 0 21 91 37 18 86 E Mail info cimco de Internet www cimco de 09 1852 E...

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