CIGWELD MPM 20/600 I-PS Generating Set Download Page 12

  8.1 USE OF ENGINE DRIVEN WELDER AS A

GENERATING SET

^ Start the engine ass described in section  4.1

^ Switch the ELCB lever up to setting I (ON). Switch the single phase 16A CB lever up

to setting I (ON).

^ The single phase voltmeter (see 'I' on page 7) reads approximately 170V when the

engine is at idle speed. 

 9.1 STOPPING  ENGINE

^ Disconnect any load from the auxiliary outlets and the welding terminals of the Engine

Driven Welder.

                                       

^ Wait approximately 1 minute then turn the ignition key to the 0 position and the motor

will stop. 

  10.1 ENGINE PROTECTION 

^ The DAS Engine Protection Device checks for low oil pressure, no battery charge, over

speed, high water temperature and low fuel level conditions when the Engine Driven
Welder is in operation. 

^ When a low oil pressure, no battery charge, over speed, high water temperature or low

fuel level condition occurs the DAS stops the engine and illuminates the corresponding
lamp on the control (expect for the low fuel level condition). When the faulty condition
has been removed the engine can be re-started.

^ Note that if the low oil pressure, no battery charge, over speed, high water temperature

or low fuel level  condition is still present when after the engine is re-started then the
DAS Engine Protection Device will stop the engine after approximately one minute has
elapsed.

  11.1 WARNING 

^ In order to preserve the engine performance CIGWELD strongly recommends that the

maintenance schedule is adhered to as specified in the engine manufacturer "Use and
maintenance" user manual. Poor maintenance could result in a shorter operating life,
decreased performance and loss of engine warranty. 

^ DO NOT disconnect the battery from the Engine Driven Welder when the engine is

running as this action will cause the alternator regulator to fail. 

11

Summary of Contents for MPM 20/600 I-PS

Page 1: ...DOC No EDW0007 Date 16 July 97 Issue No 2 ENGINE DRIVEN WELDER GENERATING SET MPM 20 600 I PS Part Number 636806...

Page 2: ...the machine is fitted with a water cooled engine fill the radiator circuit with a solution made up by 50 water and 50 antifreeze liquid in the quantity indicated in the engine SPECIFICATION section Y...

Page 3: ...ne is switched off 8 Do not over fill the tank and clean up any spillage 9 Check daily for loss of fuel or lubricating oil 10 For machines provided with a liftable canopy engage the canopy securing br...

Page 4: ...iquids must be replaced the battery must be charged the belts pipes and rubber hoses must be checked and a visual inspection of the electrical connections must be done SCRAPPING In order to preserve t...

Page 5: ...ous control 5 minutes Duty cycle period 500A 40V Rated output at 100 duty cycle 600A 40V Rated output at 60 duty cycle AUXILIARY GENERATOR 50 Hz Frequency 12kVA 230V Single phase power 20kVA 400V Thre...

Page 6: ...ergy emission 12V 92 Ah Battery Electric Starter 9 1 Litres Oil capacity 60 Litres Fuel tank capacity Water Cooling 1500 rpm Engine speed 64 4 HP Diesel engine output 3861 cc Displacement 4 Number of...

Page 7: ...to accident misuse misapplication storage damage negligence or modification exceeding Perkins specifications are not covered by this warranty Maintenance Perkins is not responsible for the cost of ma...

Page 8: ...C CV mode select I Welding socket negative connection for CV WORK V Fuel meter H Serial number U Overspeed lamp G ELCB 25A earth fault protection T Oil pressure lamp F 16A single phase circuit breaker...

Page 9: ...rth leakage is greater than 30 mA If a fault occurs in equipment connected to the auxiliary power supply the outer casing may become live and result in serious injury The Engine Driven Welder must be...

Page 10: ...plugs into relevant sockets Set the current voltage control knob on the front panel to the desired value on the Engine Driven Welder Take care that the REMOTE CONTROL switch is in 0 OFF position Set...

Page 11: ...l but if in doubt consult the electrode manufactures literature For GTAW TIG welding connected the Electrode Lead to the negative terminal see Z on page 7 and the work lead to the positive terminal se...

Page 12: ...d high water temperature or low fuel level condition occurs the DAS stops the engine and illuminates the corresponding lamp on the control expect for the low fuel level condition When the faulty condi...

Page 13: ...12 MPM 20 600 I PS Part Number 636806...

Page 14: ...13 MPM 20 600 I PS Part Number 636806...

Page 15: ...sistor OGS12776 21 Resistor support OGS18724 20 Tie rod OGS846 19 Shunt OGS18723 18 20x20 shock absorber OGS17245 17 3 poles terminal board OGS614 16 6 poles terminal board OGS10364 15 Insulator OGS11...

Page 16: ...y OGSO336 51 24Vac relay OGS14197 50 115Vac relay OGS14370 49 1K potentiometer OGS909 48 Plate OGS18728 47 Potentiometer knob OGS18844 46 Grub screw OGS17521 45 Pin OGS17519 44 Oil pressure lamp OGS19...

Page 17: ...8314 83 Reactor OGS15286 82 Plate for fuel tank OGS18865 81 Rubber wire holder OGS10174 80 Plate for gas spring filter OGS19138 79 Gas spring filter OGSO907 78 Washer OGS12532 77 Tierod OGS12531 76 Pi...

Page 18: ...OGS14916 107 Pin OGS13859 106 Instrument front cover OGS18743 105 Pivot shaft OGS16005 104 Internal short deflector OGS18741 103 Internal cover deflector OGS18740 102 Canopy OGS18960 101 Fuel prefilte...

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