Chubb PEFS F3 Maintenance Manual Download Page 5

 

Maintenance Manual 

5

 

 

 

PEFS F3 Maintenance Manual, Version 1.2, Feb 2018 

© Copyright 2017 Chubb Fire & Security Pty Ltd 

About This Manual 

 
This manual is written for those who maintain PEFS F3 Vehicle Fire Suppression Systems 

(“PEFS F3”).  It contains 

maintenance information for the system.  While reasonable care has been used in the preparation of this manual, 
Chubb Fire & Securit

y Pty Limited (“Chubb”) does not represent or warrant that the information and data contained 

in this manual is complete, accurate or up-to-date. Chubb reserves the right to make changes to the manual at any 
time without notice. 
 
PEFS  F3  Systems  are  to  be  designed,  installed,  commissioned,  inspected,  maintained,  and  tested  only  by 
qualified, trained personnel. 
 

IMPORTANT 
 

No part of this publication may be distributed, reproduced, modified, stored in a retrieval system, or transmitted in 
any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior written approval of 
Chubb. 
 

Warranty 

 
Chubb warrants to the original system purchaser 

(“Customer”) that each new PEFS F3 system is free from defects 

in material and workmanship under normal use for a period of twelve (12) months from the date of commissioning.  
This warranty does not cover any fault, damage or malfunction resulting from: 

 

a party’s negligence, fault, misuse, abuse, neglect (including lack of or improper maintenance) or incorrect 
use of the PEFS F3 System; 

 

fair wear and tear; 

 

replacement of consumables; 

 

modification of the PEFS F3 System after it has been installed and commissioned; 

 

modification of the use, condition and environment of the  PEFS F3 System after it has been installed and 
commissioned; 

 

use, alteration, repair or maintenance by any party that is not suitably authorised, trained and qualified; or 

 

vandalism,  fire,  water,  accidental  damage,  power  surge  or  any  other  circumstance  or  event  outside  of 
Chubb’s control. 

 
This warranty is conditional upon documented evidence of proper maintenance, performed in accordance with the 
PEFS  F3 

Owner’s  Manual  and  Maintenance  Manual  by  authorised,  qualified  and  trained  personnel,  using 

replacement parts that conform to original design specifications. 
 
Where  Chubb  breaches  its  obligations  under  this  warranty,  Chubb  may  in  its  sole  direction  elect  to re-supply  the 
PEFS F3 System, or to replace or repair the PEFS F3 System. 
 
To  the  extent  permitted  by  law,  Chubb  will  have  no  liability  for  any  statements,  representations,  guarantees, 
conditions or warranties not expressly stated in writing by Chubb. 
 

Consumer Guarantees 

 
Nothing in this warranty excludes, restricts or modifies the application of the provisions of any statute (including the 
Competition  and  Consumer  Act  2010  (Cth)  and  the  Australian  Consumer  Law  contained  therein)  where  to  do  so 
would  contravene  that  statute  or  cause  any  part  of  this  warranty  to  be  void.  If  the  Customer  is  a  “consumer”  as 
defined in the Australian Consumer Law, the following provisions will apply. 
 
Chubb’s  products  and  services  come  with  guarantees  that  cannot  be  excluded  under  the  Australian  Consumer 
Law. If the PEFS F3 System is believed to be defective, the Customer must notify Chubb as soon as possible and 
provide a detailed explanation of the problem. 
 
The  Customer  is  entitled  to  a  replacement  or  refund  for  a  major  failure  and  to  compensation  for  any  other 
reasonably  foreseeable  loss  or  damage.  The  Customer  is  also  entitled  to  have  the  PEFS  F3  System  repaired  or 
replaced if the PEFS F3 System fails to be of acceptable quality and the failure does not amount to a major failure. 
Chubb  reserves  the  right  to  replace  any  PEFS  F3  System  under  warranty  with  a  new,  refurbished  or 
remanufactured PEFS F3 System. 
 
If Chubb elects to repair the PEFS F3 System:  

 

goods  presented  for  repair  may  be  replaced  by  refurbished  goods  of  the  same  type  rather  than  being 
repaired.  Refurbished parts may be used to repair the goods; and  

Summary of Contents for PEFS F3

Page 1: ...Part Number 61445 Feb 2018 VEHICLE FIRE SUPPRESSION SYSTEM Fluorine Free Foam Maintenance Manual...

Page 2: ...xing Updated annual service instructions for manual actuators Updated Cylinder Assembly details Updated C106 bracket dimensions 1 2 Reduced low cylinder pressure switch from 1600kPa to 1550kPa This ma...

Page 3: ...containers Item 7 16 System Labels Item 8 16 After Maintenance Activities 16 Yearly Service Instructions 17 Discharge Test Optional Item 9 17 Storage containers Item 10 17 Cylinder Valve Service Item...

Page 4: ...Actuation Components 35 Loss of Pressure Detection Tubing 35 Electric Solenoid Valve Assembly 35 Actuation System Fittings 36 Monitoring Components 37 Pressure Switches 37 Identification Instruction...

Page 5: ...tance or event outside of Chubb s control This warranty is conditional upon documented evidence of proper maintenance performed in accordance with the PEFS F3 Owner s Manual and Maintenance Manual by...

Page 6: ...remedies the Customer has under the Australian Consumer Law and other laws applicable to the products and services This warranty is provided by Chubb Fire Security Pty Ltd Intended use The PEFS F3 Foa...

Page 7: ...sist of pressurised cylinders containing fluorine free foam solution actuation devices to initiate discharge and a discharge network containing aspirating spray nozzles to direct the foam spray on the...

Page 8: ...at to which they were originally designed Prior to commencing any maintenance activities a pre maintenance review shall be undertaken to determine whether a the system will perform as it is intended t...

Page 9: ...on of the impairment Evidence of the service level shall not be applied to the service tag or label The inspection and the outcome shall be entered in the service records Non critical defects shall be...

Page 10: ...12 7mm OD tube Flaring tool 37 to suit 12 7mm OD tube Hand Drill type deburring tool 2 14mm Angle grinder 100 mm Drill Heavy duty 12 7 mm chuck Drill Set 1mm 13mm x 0 5mm high speed Socket set metric...

Page 11: ...actuator pressure indicators are visible and read within normal range Manual actuators a Check that all anti tamper seals and pull pins are in place and secure b Physically check that all manual actua...

Page 12: ...amage and condition b Check date of test or manufacture on storage container If over 5 years old subject the cylinder to an inspection and hydrostatic pressure test in accordance with AS 2030 5 and AS...

Page 13: ...ge Check for the presence of unprotected hazard areas particularly where a source of fuel and heat exists 23 Operational conditions Check that the detector response and extinguishing agent discharge o...

Page 14: ...control panel where applicable to its Isolation Test mode WARNING System Control Panels must remain in there Isolation Test mode during the remainder of the scheduled maintenance activities to prevent...

Page 15: ...s are designed to fail to safe That is any fault causing leakage will activate the system As such the LOP Manual actuators may be considered operational if the below listed checks are carried out 1 Ch...

Page 16: ...y holds the cabling in place f Detector locations are in correct position Refer to system design data baseline data as of last commissioning Storage containers Item 7 1 Check all cylinder valves are n...

Page 17: ...rge hose 3 from cylinder valve 4 2 Fit end cap to discharge outlet port to prevent accidental discharge 3 Remove Schrader valve cap from filler port assembly 1 4 Depress Schrader valve core to release...

Page 18: ...eplace if required Lubricate outside diameter o rings 11 and outside diameter of piston assembly 10 with Molykote 111 Do not lubricate sealing o ring 15 and check valve o ring 16 If retainer 12 was re...

Page 19: ...sembly C30 Cylinder 1 Remove Filler Plug Assembly 2 Fill system cylinder with 9 5 litres of water 3 In a 10 litre bucket a Fill with 6 litres of water b Add half 1 2 of the quantity of foam from the C...

Page 20: ...ly Method 2 Post Mixing requires mixing tool 1 Remove Filler Plug Assembly 2 Filling by Scales a Remove Over fill tube if fitted from filling port b Fill cylinder with water to required volume as per...

Page 21: ...hand for the first couple of turns before using the Nozzle Cap Tool to tighten the cap to prevent cross threading 7 Check nozzles are pointing at pre determined aiming points Refer to system design da...

Page 22: ...ate 2 Remove actuation hose from actuator connection 1 3 Remove Foil Nozzle 2 and Adaptor 3 4 Check the Foil Nozzle 2 to ensure its foil seal is intact and not damaged or ruptured Replace if required...

Page 23: ...lace Actuation system Pneumatic Item 16 Check pneumatic actuation system is intact and not damaged 1 Hoses are not worn split cut or kinked 2 Hoses have protective sleeves fitted along locations where...

Page 24: ...s WARNING Do not pressurise a cylinder that is not in test date NOTE Do not pressurise LOP systems using the schrader valve on the filler port assembly of the PEFS cylinders This will cause the cylind...

Page 25: ...cators are reading in the green zone 2 Ensure all labels are in good condition refer 6 monthly service item 8 3 Ensure control panel where fitted is reset to its normal operation mode and is no longer...

Page 26: ...4 Actuation system Check 5 Manual LOP Actuators Check 6 Detection system Check 7 Storage containers Check 8 System Labels Check 9 Discharge Test optional Discharge Time 10 Storage containers Inspect 1...

Page 27: ...MPa 3 6 MPa 3 3 MPa 3 6 MPa 3 3 MPa 3 6 MPa 3 3 MPa Total Fill 18 lt 24 lt 35 lt 50 lt 85 lt Water quantity 16 lt 21 5 lt 31 lt 44 lt 75 lt Foam quantity 2 lt 2 5 lt 4 lt 6 lt 10 lt Pressure 21 o C 17...

Page 28: ...ly Siphon Tubes Figure 8 Siphon tube Cylinder Size Siphon Tube Part Number Syphon Tube Length 2mm C23 109298 719 C30 110281 485 C45 110282 546 C65 110283 745 C106 112040 1156 Table 9 Siphon tube detai...

Page 29: ...Figure 9 C23 Cylinder Bracket Figure 10 C30 Cylinder Bracket part number 128735 part number 128736 Figure 11 C45 C65 Cylinder Bracket Figure 12 C106 Cylinder Bracket part number 128737 part number 12...

Page 30: ...Hose Size Part Number Minimum Bend Radius Temperature Rating Air Water 118097 180mm 7 40 C 71 C 118098 240mm 9 5 Table 12 Discharge hose Nozzles Figure 15 Nozzle assembly Part Number Description 46125...

Page 31: ...90 part number 115151 Nozzle kit single straight 90 part number 115152 Nozzle kit single end part number 94431 Nozzle kit double straight 90 part number 115153 Nozzle kit double straight 90 45 part nu...

Page 32: ...swivel 128995 3 4 Hose x 1 1 16 JIC f swivel 129671 1 2 Hose x 3 4 JIC m Cap Nut 112145 3 4 JIC Nut Sleeve to suit 1 2 Tube Adaptor Reducing Bushes 112146 3 4 JIC m x 1 1 16 JIC f 112144 3 8 BSP m x 1...

Page 33: ...ws 112136 3 4 JIC m f swivel 112436 1 1 16 JIC m f swivel 112138 3 8 BSP m x 3 4 JIC m 112134 3 4 JIC m 112135 1 1 16 JIC m 112139 3 8 BSP f x 3 8 BSP f 128743 45 1 1 16 JIC m f swivel 114567 45 3 4 J...

Page 34: ...017 Chubb Fire Security Pty Ltd Type Part No Description Type Welded Clamp Blocks Size Spacing 132823 Tube 0 5 112113 Hose 0 7 128818 Hose 0 7 94435 Bolt on Base to suit 132823 Size Spacing 130073 Dou...

Page 35: ...nd must therefore be replaced annually as part of the regular maintenance routine Manual LOP Actuator Figure 17 LOP Manual Actuator Part Number Description 47130 LOP Manual Actuator 47131 LOP Manual A...

Page 36: ...ble Hose Fitting Crimp 128999 1 4 Hose x 7 16 JIC f swv Crimp LOP Tubing Coupling 128763 1 4 LOP tube x 7 16 JIC m Compression AN Union LOP Tubing Cap 128764 1 4 LOP Tube EOL Compression Cap Manifold...

Page 37: ...p Size Maximum Spacing m 128819 Tube 0 5 103197 Hose 1 4 0 5 103198 Use with Grommet 103248 0 5 130078 Hose with hose protector 0 5 Grommet 103248 Grommet to hold LOP tubing Use with P Clip 103198 Wel...

Page 38: ...2 Feb 2018 Copyright 2017 Chubb Fire Security Pty Ltd Identification Instruction Labels part number 66534 part number 66535 part number 66536 part number 66537 part number 66137 part number 66556 par...

Page 39: ...Maintenance Manual 39 PEFS F3 Maintenance Manual Version 1 2 Feb 2018 Copyright 2017 Chubb Fire Security Pty Ltd APPENDIX SDS Chubb PEFS F3 Foam Concentrate...

Page 40: ...Maintenance Manual 40 PEFS F3 Maintenance Manual Version 1 2 Feb 2018 Copyright 2017 Chubb Fire Security Pty Ltd...

Page 41: ...Maintenance Manual 41 PEFS F3 Maintenance Manual Version 1 2 Feb 2018 Copyright 2017 Chubb Fire Security Pty Ltd...

Page 42: ...Maintenance Manual 42 PEFS F3 Maintenance Manual Version 1 2 Feb 2018 Copyright 2017 Chubb Fire Security Pty Ltd...

Page 43: ...Maintenance Manual 43 PEFS F3 Maintenance Manual Version 1 2 Feb 2018 Copyright 2017 Chubb Fire Security Pty Ltd...

Page 44: ...Maintenance Manual 44 PEFS F3 Maintenance Manual Version 1 2 Feb 2018 Copyright 2017 Chubb Fire Security Pty Ltd...

Page 45: ...Maintenance Manual 45 PEFS F3 Maintenance Manual Version 1 2 Feb 2018 Copyright 2017 Chubb Fire Security Pty Ltd...

Page 46: ...asion Corrosion in a line and not wider than 6 5 mm at the surface NOTE Line corrosion occurs most commonly at a junction with an attachment such as a foot ring Condemn where the length exceeds 75 mm...

Page 47: ...d where appropriate in accordance with the original manufacturing specification and hydraulically pressure tested in accordance with AS2337 1 Section 7 or shall be condemned Where the burned areas of...

Reviews: