Chrysler Voyager 2000 GS Instruction Download Page 24

The three-port LDP solenoid valve is used to

expose either engine vacuum or atmospheric pressure
to the top side of the leak detection pump diaphragm.

When the LDP solenoid valve is deenergized its

port (opening) to engine vacuum is blocked off. This
allows ambient air (atmospheric pressure) to enter
the top of the pump diaphragm. The spring load on
the diaphragm will push the diaphragm down, as
long as there is no pressure present in the rest of the
evaporative system. If there is sufficient evaporative
system pressure present, then the pump diaphragm
will stay in the “up” position. If the evaporative sys-
tem pressure decays, then the pump diaphragm will
eventually fall. The rate of this decent is dependent
upon the size of the evaporative system leak (Large
or small).

When the LDP solenoid valve is energized the port

(opening) to atmosphere is blocked off. At the same
time, the port to engine vacuum is opened. Engine
vacuum replaces atmospheric pressure. When engine
vacuum is sufficient, it over comes the spring pres-
sure load on the pump diaphragm and causes the
diaphragm to rise to its “up” position. The reed
switch will change state depending upon the position
of the pump diaphragm.

If the diaphragm is in the “up” position the reed

switch will be in its “open” state. This means that
the 12 volt signal sense to the PCM is interrupted.
Zero volts is detected by the PCM. If the pump dia-
phragm is in the “down” position the reed switch will
be in its “closed” state. 12 volts is sent to the PCM
via the switch sense circuit.

The check valves are one-way valves. The first

check valve is used to draw outside air into the lower
chamber of the LDP (the space that is below the
pump diaphragm). The second check valve is used to
vent this outside air, which has become pressurized
from the fall of the pump diaphragm, into the evap-
orative system.

The spring loaded vent seal valve, inside the LDP

is used to seal off the evaporative system. When the
pump diaphragm is in the “up” position the spring
pushes the vent seal valve closed. The vent seal valve
opens only when the pump diaphragm is in its “full
down” position. When the pump assembly is in its
pump mode the pump diaphragm is not allowed to
descend (fall) so far as to allow the vent seal valve to
open. This allows the leak detection pump to develop
the required pressure within the evaporative system
for system leak testing.

A pressure build up within the evaporative system

may cause pressure on the lower side of the LDP dia-
phragm. This will cause the LDP diaphragm to
remain in its “up” position (stuck in the up position).
This condition can occur even when the solenoid
valve is deenergized. This condition can be caused by

previous cycling (pumping) of the LDP by the techni-
cian (dealer test). Another way that this condition is
created is immediately following the running of the
vehicle evaporative system monitor. In this case, the
PCM has not yet opened the proportional purge sole-
noid in order to vent the pressure that has been built
up in the evaporative system to the engine combus-
tion system. The technician will need to vent the
evaporative system pressure via the vehicle fuel filler
cap and its fuel filler secondary seal (if so equipped
in the fuel filler neck). This will allow the technician
to cycle the LDP and to watch switch state changes.

After passing the leak detection phase of the test,

system pressure is maintained until the purge sys-
tem is activated, in effect creating a leak. If the dia-
phragm falls (as is expected), causing the reed switch
to change state, then the diagnostic test is completed.

When of the evaporative system leak monitor

begins its various tests, a test is performed to deter-
mine that no part of the evaporative system is
blocked. In this test, the LDP is cycled (pumped) a
calibrated (few) number of times. Pressure should not
build up in the evaporative system. If pressure is
present, then LDP diaphragm is forced to stay in its
“up” position. The reed switch now stays open and
the PCM senses this open (incorrect) state. The evap-
orative system monitor will fail the test because of a
detected obstruction within the system.

Possible causes:

Open or shorted LDP switch sense circuit

Leak Detection Pump switch failure

Open fused ignition switch output

Restricted, disconnected, or blocked manifold

vacuum source

Obstruction of hoses or lines

PCM failure

POSITIVE CRANKCASE VENTILATION (PCV)
SYSTEMS

DESCRIPTION

OPERATION

Intake manifold vacuum removes crankcase vapors

and piston blow-by from the engine. The vapors pass
through the PCV valve into the intake manifold
where they become part of the calibrated air-fuel
mixture. They are burned and expelled with the
exhaust gases. The air cleaner supplies make up air
when the engine does not have enough vapor or
blow-by gases. In this system, fresh filtered air
enters the crankcase (Fig. 3), (Fig. 4) and (Fig. 5).

25 - 24

EMISSION CONTROL SYSTEMS

NS

DESCRIPTION AND OPERATION (Continued)

Summary of Contents for Voyager 2000 GS

Page 1: ...or mance of EGR system The software was rewritten to enable the PCM to carry out the responsibilities to meet these required guidelines The PCM now contains a Task Manager OPERATION The Powertrain Con...

Page 2: ...fer to Misfire Monitoring in this section Additionally the PCM may reset turn off the MIL when one of the following occur PCM does not detect the malfunction for 3 con secutive trips except misfire an...

Page 3: ...able range detected during reading of barometric pressure at key on P0107 M Map Sensor Voltage Too Low MAP sensor input below minimum acceptable voltage P0108 M Map Sensor Voltage Too High MAP sensor...

Page 4: ...Sensor Shorted To Voltage Oxygen sensor input voltage maintained above normal operating range P0145 1 3 O2 Sensor Slow Response Oxygen sensor response slower than minimum required switching frequency...

Page 5: ...on detected in control circuit for injector 2 or the INJ 2 injector bank P0203 M Injector 3 Control Circuit An open or shorted condition detected in control circuit for injector 3 or the INJ 3 injecto...

Page 6: ...dance P0355 M Ignition Coil 5 Primary Circuit Peak primary circuit current not achieved with maximum dwell time High Impedance P0356 M Ignition Coil 6 Primary Circuit Peak primary circuit current not...

Page 7: ...Failure Incorrect input state detected for the power steering switch circuit PL High pressure seen at high speed P0600 M PCM Failure SPI Communications No communication detected between co processors...

Page 8: ...The overdrive solenoid is unable to engage the gear change from 3rd gear to the overdrive gear P0801 Reverse Gear Lockout Circuit Open or Short An open or shorted condition detected in the transmissi...

Page 9: ...leak P1388 Auto Shutdown Relay Control Circuit An open or shorted condition detected in the ASD or CNG shutoff relay control ckt P1389 No ASD Relay Output Voltage At PCM No Z1 or Z2 voltage sensed wh...

Page 10: ...erature sensor input above acceptable voltage P1493 M G Ambient Batt Temp Sen Volts Too Low External temperature sensor input below acceptable voltage P1494 M Leak Detection Pump Sw or Mechanical Faul...

Page 11: ...the control module P1697 M PCM Failure SRI Mile Not Stored Unsuccessful attempt to update Service Reminder Indicator SRI or EMR mileage in the control module EEPROM P1698 M No CCD J1850 Message From...

Page 12: ...and a vacuum operated valve The EGR monitor is used to test whether the EGR system is operating within specifications The diagnostic check activates only during selected engine driving conditions Whe...

Page 13: ...n which catalyst damage is likely to occur the MIL flashes and a DTC is stored in a Freeze Frame The engine defaults to open loop operation to prevent increased fuel flow to the cylinders Once misfire...

Page 14: ...off idle For example if a Purge Free cell is labeled PFC1 it would hold the value for Adaptive Memory cell C1 under non purge condi tions If all Purge Free Cells are less than a certain per centage an...

Page 15: ...checks will be performed After passing the leak detection phase of the test system pressure is maintained by turning on the LDP s solenoid until the purge system is activated Purge activation in effe...

Page 16: ...A driving cycle that consists of engine start up and engine shut off Once the above conditions occur the PCM is con sidered to have passed a warm up cycle Due to the conditions required to extinguish...

Page 17: ...S MONITOR DESCRIPTION Effective control of exhaust emissions is achieved by an oxygen feedback system The most important element of the feedback system is the O2S The O2S is located in the exhaust pat...

Page 18: ...or the Oxygen Sensor Monitor if an of the fol lowing are present Oxygen Sensor Heater Monitor Priority 1 Misfire Monitor Priority 2 OXYGEN SENSOR HEATER MONITOR DESCRIPTION If there is an oxygen senso...

Page 19: ...ondition can be detected from the behavior of the downstream O2S When the efficiency drops no chemical reaction takes place This means the con centration of oxygen will be the same downstream as upstr...

Page 20: ...oblems However problems with these systems may cause the PCM to store diagnostic trou ble codes for other systems or components For exam ple a fuel pressure problem will not register a fault directly...

Page 21: ...s a result of spread connec tor pins HIGH AND LOW LIMITS OPERATION The PCM compares input signal voltages from each input device with established high and low limits for the device If the input voltag...

Page 22: ...nto the combustion chambers during certain operating conditions All engines use a proportional purge system The PCM controls vapor flow by operating the purge sole noid Refer to Proportional Purge Sol...

Page 23: ...cavity This permits the spring to drive the diaphragm which forces air out of the pump cavity and into the vent system When the solenoid is energized and de ener gized the cycle is repeated creating f...

Page 24: ...ystem leak testing A pressure build up within the evaporative system may cause pressure on the lower side of the LDP dia phragm This will cause the LDP diaphragm to remain in its up position stuck in...

Page 25: ...pring and pull the plunger to the top of the valve Fig 7 In this position there is minimal vapor flow through the valve During periods of moderate intake manifold vac uum the plunger is only pulled pa...

Page 26: ...st cradle under the steering gear Fig 9 1 Raise and support vehicle on a hoist 2 Push locking tab on connector to unlock Fig 10 3 Push down on connector latch and pull connec tor from pump 4 Remove ho...

Page 27: ...s proportionally with combustion temperature To reduce the emission of these oxides the cylinder temperature must be lowered The sys tem allows a predetermined amount of hot exhaust gas to recirculate...

Page 28: ...ting bolts 3 Clean all gasket surfaces and discard old gas kets Check for any signs of leakage or cracked sur faces Repair or replace as necessary INSTALLATION 1 Install EGR valve and new gasket on in...

Page 29: ...ove EGR tube flange nuts from exhaust manifold Fig 5 2 Remove EGR valve nuts at intake manifold Remove EGR tube 3 Clean all gasket surfaces and discard old gas kets Check for any signs of leakage or c...

Page 30: ...exhaust manifolds 2 Tighten mounting bolts to 22 N m 200 in lbs torque SPECIAL TOOLS EMISSION CONTROL SYSTEM Fig 7 EGR Tube 3 3 3 8L 1 EET TRANSDUCER 2 OXYGEN SENSOR 3 EGR TUBE 4 EGR VALVE Hose Clamp...

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