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2

Cover
(Step 4)

3 Pole Terminal Block w/Ground
(Step 8)

Opening for 1" Conduit Fitting
(Step 8)

3 Pole Disconnect Switch

On-Off Handle

Chase Nipple and Gasket
(Step 5)

Cover
(Step 3)

INSTALLATION INSTRUCTIONS

INSTRUCTIONS FOR INSTALLING DISCONNECT SWITCH ON

6 AND 13.5 KW FIXED RADIANT HEATERS

1. Addition of the disconnect switch assy must be done by a qualified electrician.

2. The disconnect switch kit includes the following parts.

Verify that all parts are included, if not, contact the Chromalox Service Dept.

(1)Disconnect Switch Assy
(2)Mounting Bracket (Not Used)
(3)Hardware Kit: (Not Used)

Two 3/8” Lockwashers
Two 3/8” Nuts
One Self Tapping Screw
One Gasket for Cord Fitting (Supplied Separately)

3. Remove the screws in the heater terminal box. Remove cover.

4. Remove cover from disconnect switch assy using same method as Step3.

5. Remove Chase nipple and gasket from opening end of disconnect switch assy. Slide Chase nipple

through hole in heater terminal box and then gasket over threads.

6. Thread Chase nipple into threaded coupling. Wrench tighten nipple.

7. Uncoil three (3) leads marked “1”, “2”, and “3” located in disconnect switch housing. Thread these

three (3) leads through the nipple. Attach leads to the terminals indicated on the heater wiring label
located on the cover of the heater. If using for single phase, cap off lead marked “3”.

8. Attach conduit to the opening in the disconnect switch housing. Connect leads to terminal block.

9. Inspect all wiring to make sure all connections are tight, adequate electrical clearances exist, and

all electrical practices are met.

10. Install both covers.

Drawing shows 6 kW heater.
13.5 kW heater steps are identical.

Summary of Contents for DS-50600

Page 1: ...ds Tip Over Shut Down with Ground Fault Sensor See Pages 5 and 6 Fig 4 GENERAL To use this instruction sheet from Table 1 select the Installation Instructions by matching the Kit Model to the Heater M...

Page 2: ...r terminal box Remove cover 4 Remove cover from disconnect switch assy using same method as Step3 5 Remove Chase nipple and gasket from opening end of disconnect switch assy Slide Chase nipple through...

Page 3: ...ace with 3 8 nuts 5 Remove cover from disconnect switch assy using same method as Step 3 6 Remove Chase nipple and gasket from opening end of disconnect switch assy Slide Chase nipple through hole in...

Page 4: ...element to have at least 10 Meg terminal to sheath 2 If element does not have at least 10 Meg dry out element by applying half of the rated voltage for one hour 3 Rebuss elements re energize heater fl...

Page 5: ...n studs and secure in place with 3 8 nuts 5 Remove cover from tip over switch assy using same method as Step 3 6 Remove Chase nipple and gasket from open end of tip over switch assy Slide Chase nipple...

Page 6: ...hooting Diagram below Tripped Indicator Light is On Is this the initial installation Is this the first time heater is used for the season Is the set point of the GF sensor set at a value less than 03...

Page 7: ...ANSFORMER WHITE TO TERMINALS INSIDE HEATER JUNCTION BOX POWER LEADS MUST PASS THROUGH CURRENT TRANSFORMER POSITION OF GROUND FAULT MONITOR PRI SIDE TRANSFORMER CONNECTION 208V BLK AND RED 240V BLK AND...

Page 8: ...472 007 132 304689 001 132 304879 002 056 304884 004 NA NA NA NA NA STAR GF 8 STAR GF 3 STAR GF 4 072 121651 062 STAR GF 7 STAR GF 6 STAR TIP 8 STAR TIP 2 STAR TIP 3 NA NA NA NA 303 052241 002 303 052...

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