Christie SLC 20 Installation And Operation Instruction Manual Download

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S L C S e r i e s X e n o n C o n s o l e

1-2

CHRISTIE DIGITAL SYSTEMS

August 7, 2003

1.3. S

P E C I A L

O T I C E S

Three kinds of specific notices are used within this manual to emphasize specific

information.

1 . 3 . 1 . W

A R N I N G

WARNING

WARNING: Indicates the presence of a hazard that can cause personal
injury if the hazard is not avoided.

1 . 3 . 2 . C

A U T I O N

CAUTION: Indicates the presence of a hazard that could cause damage
to the system.

1 . 3 . 3 . N

O T E

NOTE: Provides additional information.

Summary of Contents for SLC 20

Page 1: ...TRUCTIONS FOR INSTALLATION AND OPERATION OF SLC SERIES XENON CONSOLE SLC 20 30 40 45 45R 70 TD 641 REV 6 0 CHRISTIE DIGITAL SYSTEMS 1 0 5 5 0 C a m d e n D r i v e C y p r e s s C A 9 0 6 3 0 714 236 8610 Fax 714 503 3385 ...

Page 2: ... Christie does not assume responsibility for errors that may appear in this document Christie or its subsidiaries designated representatives and any other vendor of the SLC Xenon Console are not responsible in any way for any liabilities or loss resulting from the use or misuse of this document Copyright 2003 by Christie Digital Systems All Rights Reserved All copyrights and trademarks are the pro...

Page 3: ...Directly at Lamp 2 2 2 5 Avoid Fire Hazards 2 3 3 General Description 3 1 3 1 The Xenon Lamp 3 1 4 Installation Procedures 4 1 4 1 Unpacking 4 1 4 2 Installation 4 1 4 2 1 Leveling Feet 4 1 4 2 2 Door Panels 4 4 4 2 3 Venting 4 4 4 2 4 Mounting the Projector 4 5 4 3 Electrical Connections 4 5 4 3 1 Verify Voltage 4 5 4 3 2 Wiring Hook Up 4 5 5 Alignment and Checkout Procedures 5 1 5 1 Mechanical A...

Page 4: ...lower 7 3 7 3 2 Igniter 7 3 7 3 3 Air Flow Interlocks 7 3 7 4 Aligning Lamphouse Without Alignment Tools 7 3 7 5 Xenon Lamp Autofocus Adjustments Option ABF 7 4 7 5 1 Autofocus Adjustment Procedures 7 4 7 6 Optimizer Reflector 7 6 7 7 Electrical Connections 7 6 7 8 Airflow 7 6 7 9 Remote Lamp Adjustment Control Option RBA 7 6 8 Troubleshooting 8 1 8 1 Malfunction Power Supply Does Not Start 8 1 8 ...

Page 5: ...g for Power Supply Does Not Start 8 1 Table 8 2 Troubleshooting for Lamp Does Not Ignite 8 2 Table 8 3 Troubleshooting for Power Supply Output Low or Not Steady 8 2 Figure A 1 Autofocus Assembly A 2 Table A 1 Parts List for Autofocus Assembly A 3 Figure A 2 SLC Xenon Lamp Console Front View A 4 Table A 2 Parts List for SLC Xenon Lamp Console Front View A 5 Figure A 3 SLC Xenon Lamp Console Rear Vi...

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Page 7: ...ate maintain or repair the SLC Xenon Lamp Console unless you have read Section 2 are familiar with the safety precautions and have followed all warnings and instructions For details on operating the projector and for general information see Section 3 General Description Section 4 Installation Procedures Section 5 Alignment and Checkout Procedures Section 6 Operating the SLC Before performing adjus...

Page 8: ...ithin this manual to emphasize specific information 1 3 1 WA R N I N G WARNING WARNING Indicates the presence of a hazard that can cause personal injury if the hazard is not avoided 1 3 2 CA U T I O N CAUTION Indicates the presence of a hazard that could cause damage to the system 1 3 3 NO T E NOTE Provides additional information ...

Page 9: ...orized protective clothing must be worn Protective clothing includes but may not be limited to rubberized cotton gloves double layer 0 040 inch acetate face shield and quilted ballistic nylon jacket A Protective Clothing Safety Kit Part Number 598900 095 is available from Christie Figure 2 1 lists the contents of the Safety Kit WARNING Wear protective clothing when protective cover is removed from...

Page 10: ...er is removed from the lamp 2 3 DISCONNECT AC LINES BEFORE ENTERING CONSOLE WARNING Turn off the breaker at the building AC power distribution panel before entering the console Always turn off and disconnect power lines before entering the console This protects against accidental electrical shock 2 4 DO NOT LOOK DIRECTLY AT LAMP WARNING N E V E R L O O K D I R E C T L Y A T T H E L A M P Serious a...

Page 11: ...RNING FIRE HAZARD Keep hands clothes and combustible material away from the concentrated light beam in front of the snood Use extreme caution when working around the SLC Xenon Console Fire danger may arise from heat electrical current or the concentrated light beam emitted by the Xenon lamp ...

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Page 13: ... ease of operation and high reliability This is accomplished by using a horizontally operated Xenon lamp within a deep explosion proof reflector For maximum efficiency the reflector has a computer generated aspheric shape The high voltage igniter Item 2 in Figure A 3 required for starting the Xenon lamps is included within the enclosure WARNING Authorized protective clothing must be worn when prot...

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Page 15: ...shipping Any damage discovered should be reported to the transportation company at once for inspection and filing of claim 4 2 INSTALLATION Place console in intended operating location in projection booth 4 2 1 LE V E L I N G FE E T Install four 4 leveling feet by screwing one into each of the four corners underneath base until about 1 2 inch of thread remains exposed See Item 8 in Figure 4 1 Chri...

Page 16: ...1 548 Blower SLC 40 45 70 598931 645 10 Reflector SLC 20 30 195206 003 Reflector SLC 40 45 195891 001 Reflector SLC 45R 195710 001 Reflector SLC 70 195572 002 11 Snood SLC 20 30 195954 001 Snood SLC 40 45 70 195415 001 12 Lamp Connector 191925P001 13 Projector Mnt 20 30 195955 001 Projector Mnt 40 45 70 195738 001 14 Alignment Adjust 515500 141 15 Douser Handle 192121 001 16 Guard Air Intake 19568...

Page 17: ...ing Foot 520650 003 10 Fan Guard 598931 496 11 Transformer 60Hz 20 30 195773 001 50 60 Hz SLC 20 30 195773 001 60 Hz SLC 40 195774 001 50 60 Hz SLC 40 195774 004 60 Hz SLC45 70 195775 001 50 60Hz SLC45 70 195775 004 60 Hz 45R 70R 195775 001 50 60 Hz 45R 70R 195775 004 12 Lamp Adjustment PCB Automotorized 195315 001 Motorized 195315 002 13 Lamp Adj Manual 195800 001 Motorized 195800 002 Autofocus M...

Page 18: ...r flexible fireproof ducting material to exhaust duct Item 1 in Figure A 2 on top of lamphouse 2 Ensure that there are no obstructions in ducting and that air intake openings of console are unobstructed If ozone free lamps are used a short vertical exhaust stack may be used provided local codes do not require the exhaust to be vented directly outside External exhaust air extraction is required Min...

Page 19: ...necting the console 4 3 1 VE R I F Y VO L T A G E Check the AC voltage shown on the console nameplates Then measure the AC supply voltages with a voltmeter Verify that the measured voltages do not differ by more than 10 from the rated nominal values of the unit 4 3 2 WI R I N G HO O K UP 1 Pull 3 phase wires and single phase and ground wires through one of knock out holes located on front side on ...

Page 20: ... 6 4 4 3 46 60 4 4 4 3 1 61 70 3 3 3 2 1 71 80 2 2 2 1 1 0 Figure 4 4 Minimum Wire Sizes for AC Connections DC Wiring Hook Ups DC AMPERES WIRE DIAMETER AWG PER CABLE LENGTH PER PHASE 25 FT 50 FT 75 FT 100 FT 20 10 10 8 6 40 10 8 6 4 60 8 6 4 2 80 4 4 2 1 100 4 3 1 1 0 125 3 1 1 0 2 0 150 3 1 2 0 3 0 200 2 1 0 3 0 4 0 Figure 4 5 Minimum Wire Sizes for DC Connections WARNING All panels must be secur...

Page 21: ...ligned to the console snood This is done by adjusting the jackscrews on the projector mounting bracket Up Down Left Right See Item 14 in Figure A 2 A satisfactory mechanical alignment can readily be obtained without the use of any special tools 5 2 INSTALLATION OF XENON LAMP WARNING Authorized protective clothing must be worn when protective cover is removed from lamp 1 Turn off all AC power 2 Ope...

Page 22: ...ative Lamp Lead SLC 195224 002 Xenon Lamp 6000 W CXL 60 7 Negative Lamp Connector 194513 003 Xenon Lamp 7000 W CXL 70 8 Allen Screw 8 32 x 0 75 in L 598931 046 13 Shaft Coupling 195532 001 9 Reflector 2000 3000 W Lamp SLC 20 30 195206 003 14 Lamp Support Arm 193959 001 Reflector 4500 W SLC 45R 195710 001 15 Insulator Forward Lamp Support 193958 002 Reflector 4000 W SLC 40 45 195891 001 16 Forward ...

Page 23: ... electrical contact is essential in order to prevent resistance in the positive and negative lamp connectors 13 Verify that positive lead from lamp to igniter does not touch or run close to any metal parts of lamphouse or mirror Leads that are too close to any metal parts will cause arcing during starting pulse and lamp may not ignite 14 If quartz body of lamp is accidentally touched with bare han...

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Page 25: ...when opening the lamp compartment or handling an unprotected lamp Turn off the breaker at the building AC power distribution panel before entering the console 6 2 STARTING AND OPERATING THE SLC Before starting the lamp check the rated lamp operating current The rated lamp operating current is found on the lamp data sheet in the box in which the lamp is shipped 1 Verify that DC Power ON OFF Switch ...

Page 26: ... Receptacle 524310 006 Timer ET 120 VAC 50 Hz 581399 016 11 Rocker Switch SPDT ON ON 578900 042 Timer ET 240 VAC 60 Hz 581399 017 12 Control Panel Manual 195756 001 4 Rocker Switch SPDT 578712 002 Control Panel Motorized Auto Focus 195756 002 5 Indicator Green 120 VAC 195138 001 Control Panel Motorized Manual and Indicator Green 250 VAC 546700 054 Auto Focus Manual 195756 003 6 Indicator Amber 380...

Page 27: ...matically If lamp does not ignite momentarily press the Manual Start Button Item 8 in Figure A 1 to strike lamp 8 Check ammeter reading and verify that rated lamp current is not exceeded WARNING Do not allow the current to exceed the rated maximum lamp current or be any lower than 10 of that value 9 If current is too high or too low use tap switch to adjust power supply to proper current If after ...

Page 28: ... is not equal on both sides of dark spot use vertical and or lateral adjustments to balance light intensity 5 When light intensity is balanced move lamp back through FOCUS Light intensity should again be equal on both sides of dark spot If light intensity is not equal on both sides of dark spot recheck Section 5 1 Mechanical Alignment and repeat Steps 1 5 6 Close the douser and replace the project...

Page 29: ...eplacing lamp 6 5 1 RE M O V I N G T H E LA M P Christie recommends that lamps be replaced before running time exceeds 120 of warranted lifetime Check running time using elapsed time indicator on control panel Item 3 in Figure 6 1 1 Loosen set screws on positive and negative lamp connectors 2 Unscrew lamp and remove from reflector Immediately put protective cover on lamp 3 Record hours that lamp h...

Page 30: ...SLC Series Xenon Console 6 6 CHRISTIE DIGITAL SYSTEMS August 7 2003 ...

Page 31: ... anode and negative cathode connections for cleanliness at regular intervals Clean electrical contact surfaces as necessary to prevent contact resistance from scorching connectors 2 Clean air intake openings 3 Verify that all electrical and lamp connections are tight 7 2 CLEANING OPTICAL SURFACES Repeated cleaning of optical surfaces can be more harmful than helpful Clean only when surfaces are ex...

Page 32: ...ng from center outward toward edge of surface 3 Sponge up moisture with cheesecloth or lens tissue Always sponge with fresh cheesecloth or lens tissue Do not wipe with material that has been used before Throw cheesecloth or lens tissue away after one use 4 Dampen cotton pad with methyl alcohol Wipe surface using spiral motion from center to edge in one continuous motion 5 Dry exposed surface with ...

Page 33: ...bend the blades or to loosen the balancing weights 3 Every six months lubricate blower motor by applying three to four drops of light machine oil to oil holes in motor housing 7 3 2 IG N I T E R Periodically clean the high voltage terminal and insulator to prevent accumulation of dust or dirt 7 3 3 AI R FL O W IN T E R L O C K S Periodically check and if necessary clean the air flow interlock vane...

Page 34: ...e 6 2 Optical Alignment of Xenon Lamp Spot must be centered and four corners must be equal size If spot is not centered move projector left or right and up or down with respect to console until spot is centered Do not reposition lamp 18 Repeat steps 14 through 17 until bright spot fills all four corners at same time lamp focus control is adjusted Barely fill corners with light and then stop This i...

Page 35: ...ack and forth several times to determine exact position where green light turns ON This position is correct setting for flat format 7 Activate automation for scope format Set desired light level on screen for scope format by adjusting up down left right and forward aft switches Items 9 in Figure 6 1 8 Adjust scope adjustment thumbscrew Item 18B in Figure A 1 If red light Item 27 in Figure A 1 is O...

Page 36: ...heir relatively high current and low voltage A loose lamp connection causes overheating of the lamp and premature failure A periodic inspection should be made regularly at least every 60 days 7 8 AIRFLOW Proper airflow for cooling the Xenon lamp is very important to sustain lamp life Clean blower wheels and oil blower motors at least every six months as described in Section 7 3 1 Be careful not to...

Page 37: ...1 Copy the appropriate tables 2 Record observations in the rightmost column 3 Include annotated copies with maintenance and repair records for future reference 8 1 MALFUNCTION POWER SUPPLY DOES NOT START The system does not power up Probable Cause Corrective Action Date Remarks A No AC 3 phase voltage at TB2 Check disconnect switch or circuit breaker at AC distribution panel B Phase voltages are n...

Page 38: ...transformer in igniter E Igniter relay has failed Listen for relay to pull in as start button is pushed If relay does not activate measure coil voltage and or check relay circuit If no output voltage replace defective relay F Lamp failed Inspect lamp and replace Table 8 2 Troubleshooting for Lamp Does Not Ignite 8 3 POWER SUPPLY OUTPUT IS LOW OR NOT STEADY Power is erratic Probable Cause Correctiv...

Page 39: ...defective part or parts prepaid to the Christie factory Note In the event that returned parts are found to continue to meet Christie specifications no credit will be issued The above shall constitute a fulfillment of all Christie liabilities in respect to said apparatus This warranty does not cover the following items Special customer specified purchased parts or materials also Xenon mercury and o...

Page 40: ...SLC Series Xenon Console W 2 CHRISTIE DIGITAL SYSTEMS August 7 2003 ...

Page 41: ...s and Parts Lists Appendix A contains diagrams and parts lists for these major components of the SLC Xenon Lamp Console 1 Autofocus Adjustment Assembly 2 SLC Console Front View 3 SLC Console Rear View 4 Control Panel 5 Manual Lamp Adjustment Assembly 6 Plenum Top View 7 Power Supply ...

Page 42: ...SLC Series Xenon Console A 2 CHRISTIE DIGITAL SYSTEMS August 7 2003 Figure A 1 Autofocus Assembly ...

Page 43: ...itch Adjustment Knob 598931 526 19 Motor Synchronous Reversible 582000 002 20 Rear Adapter Lamp 194513 003 21 Switch Mounting Plate Right 195759 001 22 Screw Shoulder Slotted 195346 001 23 Pivot Switch Adjustment 195298 001 24 Relay Magnetic Latch 120 VAC 10 Amp 571210 003 Relay Magnetic Latch 24 VDC 10 Amp 571210 004 25 PCB Assy Lamp Adjustment Auto Motor 195315 001 PCB Assy Lamp Adjustment Motor...

Page 44: ...SLC Series Xenon Console A 4 CHRISTIE DIGITAL SYSTEMS August 7 2003 Figure A 2 SLC Xenon Lamp Console Front View ...

Page 45: ...8 Blower SLC 40 45 70 598931 645 10 Reflector 2000 3000 W 195206 003 Reflector 4000 4500 W 195891 001 Reflector 4500 W Reference 195710 001 Reflector 7000 W 195572 002 11 Snood SLC 20 30 195741 001 Snood SLC 40 45 70 195415 001 12 Positive Lamp Connector 191925 001 13 Projector Bracket SLC 20 30 195303 001 Projector Bracket SLC 40 45 70 195738 001 14 Projector Alignment Adjustment Screw 515500 141...

Page 46: ...SLC Series Xenon Console A 6 CHRISTIE DIGITAL SYSTEMS August 7 2003 Figure A 3 SLC Xenon Lamp Console Rear View ...

Page 47: ...5 VAC50 60Hz T1 SLC20 30 195773 004 Transformer 208 230 VAC 60 Hz T1 SLC 40 195774 001 Transformer 380 415 VAC 50 60Hz T1 SLC 40 195774 004 Transformer 208 230 VAC 60 Hz T1 SLC 45 70 195775 001 Transformer 380 415 VAC50 60Hz T1 SLC45 70 195775 004 Transformer 208 230VAC 60Hz T1 SLC45R 70R 195775 001 Transformer 380 415 VAC 50 60 Hz T1 SLC45R 70R 195775 004 12 PCB Assembly Lamp Adjustment 195315 00...

Page 48: ...SLC Series Xenon Console A 8 CHRISTIE DIGITAL SYSTEMS August 7 2003 SLC 20 30 SLC 40 45 70 Figure A 4 Control Panel ...

Page 49: ...1 Indicator Green Lens 250 VAC 546700 054 6 Indicator Amber Lens Modified 380 VAC 195139 001 Indicator Amber Lens Modified 440 VAC 195139 002 Indicator Amber Lens White Base 546700 038 7 Switch Rocker DPST ON OFF 125 VAC 10 Amp 578900 026 8 Switch Rocker DPST MOM ON 25 VAC 10 Amp 578900 027 9 Switch Rocker SPDT MOM Center OFF 578900 040 10 Terminal Receptacle with Angle Brackets 524310 006 11 Swit...

Page 50: ...SLC Series Xenon Console A 10 CHRISTIE DIGITAL SYSTEMS August 7 2003 Figure A 5 Manual Lamp Adjustment Assembly ...

Page 51: ...0 5 in L 598931 619 9 Pivot Ball 194512 002 10 Screw Socket Head Cap 8 32 x 1 25 in L 11 Screw Socket Head Cap 10 32 x 0 625 in L 598931 049 12 Rear Adapter Lamp 194513 003 13 Compression Spring 1 094 OD 515610 046 14 Collar Metal 598931 553 15 Lamp Adjustment Screw 1 73 in L 195145 004 16 Horizontal Adjustment Plate 195753 001 17 Box Horizontal Adjustment 195752 001 18 Shoulder Washer 515000 002 ...

Page 52: ...SLC Series Xenon Console A 12 CHRISTIE DIGITAL SYSTEMS August 7 2003 Figure A 6 Plenum All Models Top View ...

Page 53: ...ector 4000 W SLC 40 45 195891 001 Reflector 4500 W SLC 45R 195710 001 Reflector 7000 W SLC 70 195572 001 10 Cover Support Plenum 195171 001 Front Support Plenum 195172 001 11 Magnet Arc Stabilizer 515000 092 12 Xenon Lamp 7000 W CXL 70 Xenon Lamp 1600 W Adapter CXL 16S Xenon Lamp 2000 W CXL 20 Xenon Lamp 3000 W CXL 30 Xenon Lamp 4000 W CXL 40 Xenon Lamp 4500 W CXL 45 Xenon Lamp 6000 W CXL 60 13 Sh...

Page 54: ...SLC Series Xenon Console A 14 CHRISTIE DIGITAL SYSTEMS August 7 2003 Figure A 7 Power Supply ...

Page 55: ... 208 230 VAC 60 Hz T1 SLC 40 195774 001 Transformer 380 415 VAC 50 60 Hz T1 SLC 40 195774 004 Transformer 208 230 VAC 60 Hz T1 SLC 45 70 195775 001 Transformer 380 415 VAC 50 60 Hz T1 SLC 45 70 195775 004 Transformer 208 230 VAC 60 Hz T1 SLC 45R 70R 195775 001 Transformer 380 415 VAC 50 60 Hz T1 SLC 45R 70R 195775 004 7 Control Assembly 60 Hz TB1 SLC 40 45 7 114173 001 Control Assembly 60 Hz TB1 S...

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Page 57: ... B 1 AUGUST 7 2003 Appendix B Additional Diagrams Appendix B contains additional support information in the form of circuit diagrams for the console system inserts igniters and front and side views of the SLC Console including dimensions ...

Page 58: ...SLC Series Xenon Console B 2 CHRISTIE DIGITAL SYSTEMS AUGUST 7 2003 Figure B 1 Schematic Diagram for IGA 10 Igniter P N 502519 ...

Page 59: ...Appendix C Bill of Materials CHRISTIE DIGITAL SYSTEMS B 3 AUGUST 7 2003 Figure B 2 Schematic Diagram for IGA 15M Igniter P N 501982 ...

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Page 62: ...SLC Series Xenon Console B 4 CHRISTIE DIGITAL SYSTEMS AUGUST 7 2003 Figure B 3 SLC 20 CC20 SLC 30 CC25 Console Side View P35 Projector head shown for reference ...

Page 63: ...Appendix C Bill of Materials CHRISTIE DIGITAL SYSTEMS B 5 AUGUST 7 2003 Front View Side View Figure B 4 Console SLC 40 CC40 SLC 45 CC70 SLC 70 CC70 P35 projector head shown for reference ...

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