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6

CHRISTIE DIGITAL SYSTEMS

P35GPS Projector

March, 2004

6-1

6 . C A L I B R A T I O N , A L I G N M E N T , A N D
A D J U S T M E N T P R O C E D U R E S

The projector has been factory aligned, calibrated, and adjusted prior to shipment. The
following paragraphs contain the necessary information to calibrate, align, and adjust the
various components and assemblies. Always observe standard safety precautions and
maintenance procedures when working on the projector.

6.1. A

N A L O G

R

E A D E R

A

L I G N M E N T A N D

A

D J U S T M E N T S

Refer to Figure 6.1 for these procedures.

1: Clamp mounting

2: Focus adjustment
3: Vertical adjustment
locking screw
4: Azimuth adjustment
locking screw
5: Horizontal adjustment
6: Azimuth adjustment
7. Horizontal adjustment
locking screw

8: Vertical adjustment
9. Focus adjustment
locking screw

Figure 6-1: Analog Reader Assembly

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Summary of Contents for P35GPS-AT

Page 1: ...m Film Projector Manual Turret Model P35GPS Z MT Automatic Turret Model P35GPS Z AT 115VAC 60Hz Motor or 220VAC 50Hz Motor TD 621 Version 3 8 CHRISTIE DIGITAL SYSTEMS 1 0 5 5 0 C a m d e n D r i v e C y p r e s s C A 9 0 6 3 0 Tel 714 236 8610 Fax 714 503 3385 ...

Page 2: ... CHRISTIE or its subsidiaries designated representatives and any other vendor of the P35GPS Film Projector are not responsible in any way for any liabilities or loss resulting from the use or misuse of this document Copyright 1998 by CHRISTIE DIGITAL SYSTEMS All Rights Reserved Ultramittent is a copyright of CHRISTIE DIGITAL SYSTEMS All other copyrights and trademarks are the property of their res...

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Page 4: ... 2 1 3 Projector installation and Assembly 3 1 3 1 Unpacking the Projector 3 1 3 2 Installation 3 1 3 3 Electrical Connections 3 3 3 3 1 Solar Cell Wiring 3 3 3 3 2 A C Projector Wiring 3 4 4 OPERATING THE PROJECTOR 4 1 4 1 General 4 1 4 2 Pre Operating Procedures 4 1 4 2 1 Flywheel Installation 4 1 4 2 2 Turret Installation 4 1 4 2 3 Lens Installation 4 2 4 3 Film Threading and Operating Procedur...

Page 5: ...6 2 6 1 3 Horizontal Alignment 6 2 6 1 4 Focus and Azimuth 6 2 6 1 5 Alignment Verification 6 3 6 1 6 Performance Check Crosstalk 6 3 6 1 7 Illumination Uniformity 6 3 6 1 8 Final Check 6 3 6 2 Digital Soundhead Alignment 6 3 6 2 1 Preliminary Steps 6 3 6 2 2 Alignment Procedure 6 4 6 3 Dashpot Adjustment 6 5 6 4 Inner Outer and Shutter Timing Belt Adjustment 6 5 6 4 1 Inner Timing Belt 6 5 6 4 2 ...

Page 6: ...y 7 2 7 3 1 SYMPTOM Excessive Noise 7 2 7 3 2 SYMPTOM Film Sprocket Hole Damage 7 2 7 3 3 SYMPTOM Sprocket Riding 7 2 7 4 Belts 7 3 7 4 1 SYMPTOM Excessive Noise 7 3 7 4 2 SYMPTOM Excessive Belt Dust 7 3 7 4 3 SYMPTOM Excessive Belt Failure 7 3 7 5 Changeover Assembly 7 3 7 5 1 SYMPTOM Operating Inconsistently 7 3 7 5 2 SYMPTOM Not Operating 7 3 ...

Page 7: ...lies and Components A 1 Appendix B Diagrams and Parts Lists P35GPS B 1 B 1 Changeover Douser Assembly B 2 B 2 Automatic Curved Trap and Gate Assembly B 4 B 3 Fixed Idler Assembly B 8 B 4 Fixed Idler Assembly Flanged B 9 B 5 Jackshaft Assembly B 10 B 6 Center and Upper Constant Speed Sprocket Assembly B 11 B 7 Lower Constant Speed Sprocket Assembly B Error Bookmark not defined B 8 Shutter Driver As...

Page 8: ...t B 3 Figure B 2 Automatic Curved Trap and Gate Assembly P N 196556 001 B 4 Table B 2 Parts List for Automatic Curved Trap and Gate Assembly B 7 Figure B 3 Fixed Idler Assembly P N 194756 001 B 8 Table B 3 Fixed Idler Assembly Parts List B 8 Figure B 4 Fixed Idler Assembly Flanged P N 194756 002 B 9 Table B 4 Fixed Idler Roller Assembly Flanged Parts List B 9 Figure B 5 Jackshaft Assembly P N 1948...

Page 9: ... N 196260 001 B 20 Table B 12 Central Pivot Analog Soundhead Assembly Parts List B 21 Figure B 13 Central Pivot Digital Soundhead Assembly P N 196220 002 B 22 Table B 13 Central Pivot Digital Soundhead Assembly Parts List B 24 Figure B 14 Intermittent Shoe Closure Assembly P N 120651M001 B 25 Table B 14 Intermittent Shoe Closure Assembly Parts List B 26 Table C 1 Schematic Diagrams for P35GPS Proj...

Page 10: ...E THIS MANUAL This manual provides information suitable for various purposes For details on operating the projector and for general information see Section 2 General Description Section 3 Installation and Assembly Section 4 Operating the Projector Before performing adjustments and periodic maintenance during normal operation see Section 5 Periodic Maintenance Section 6 Calibration Alignment and Ad...

Page 11: ...04 1 3 1 WA R N I N G WARNING WARNING Indicates the presence of a hazard that can cause personal injury if the hazard is not avoided 1 3 2 CA U T I O N CAUTION Indicates the presence of a hazard that could cause damage to projection system 1 3 3 NO T E NOTE Provides additional information ...

Page 12: ...eatures of the P35GPS projector include manual dual lens turret automatic dual or triple lens turret including automatic aperture changer inboard Dolby digital reader all models available in 50 Hz or 60 Hz 2 2 SPECIFICATIONS Standard specifications for the P35GPS projector family are listed in the Table shown in Figure 2 1 below POWER REQUIREMENTS Input Voltage 115 VAC 5 Amp 60 Hz OR 220 VAC 3 Amp...

Page 13: ...ive Assembly 121435 001 4 Upper Sprocket Assembly 194856 0010 12 Fan Grill 598931 547 5 Ultramittent Assembly 119450 001 13 Baffle Light Cover 119039 001 6 Trap and gate Assembly 196556 001 14 Sound head Access Door 119041 001 7 Apperture plate 121117 00x 15 Light Shield 194434 00X 8 Intermittent Shoe closure 120651M001 16 Block Pin Latch 197026 001 9 Shutter belt Cover 598931 533 Manual or Motori...

Page 14: ...0 Changeover Dowser 121195 001 21 Inner Belt Tensioner 196056 001 31 Outer Belt Tensioner 196055 001 22 Flanged Idler Assembly 194880 001 32 Framing Light Switch 598931 214 23 Not used 33 Inner Timing Belt 598931 179 10 Sound drum Shaft 196315 001 34 TB1 Connector 586210 602 24 Digital LED Supply 194834 001 35 Outer Timing Belt 598931 528 25 Turret Control Module 121428 001 36 Sound drum Flywheel ...

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Page 16: ...ly instruction manual The console and projector are shipped in a single carton with special pockets containing smaller items The lens turret and sound head flywheel are shipped separately To unpack 1 Open carton s 2 Remove all protective material from framing lamp sound head assembly and lens holder 3 Remove protective material around side panel 3 2 INSTALLATION To install the projector refer to F...

Page 17: ...her and flat washer into upper left opening of projector mount Rotate hex head bolt four full turns 3 Lift and mount projector to console or pedestal Thread two remaining hex head bolts with lock washer and flat washer Insert into two bottom mounting holes on projector 4 Level projector on lamp house or pedestal 5 Tighten nut on mounting stud using 9 16 wrench 6 Tighten three hex head screws using...

Page 18: ...Figure 3 2 Tools and Materials Required for Assembly and Maintenance 3 3 ELECTRICAL CONNECTIONS Before wiring the projector refer to Figure 3 3 for the wiring interface diagram Use stranded wire Strip and tin the wire prior to connection Use crimp connectors on all sound connections For projectors equipped with an automatic turret refer to Section 6 6 3 3 3 1 SO L A R CE L L WI R I N G Solar cell ...

Page 19: ...ojector Wiring Diagram 50 and 60 Hz models 3 3 2 A C PR O J E C T O R WI R I N G A C wiring to the projector requires stranded 14 gauge wire Be sure to follow local and national electrical codes for A C wiring The terminal connection numbers in the table in Figure 3 4 refer to terminals TB 1 in Figure 3 3 ...

Page 20: ...externally 3 Framing lamp and cooling fan A C hot 4 Changeover coil OPEN A C switched externally 5 Changeover coil CLOSE A C switched externally 6 Framing lamp cooling fan and changeover A C neutral Figure 3 4 Table of A C Terminal Connections The voltage and frequency rating of the projector shown on the nameplate must match the power line frequency and voltage being used ...

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Page 22: ...PERATING PROCEDURES 4 2 1 FL Y W H E E L IN S T A L L A T I O N 1 Back out flywheel set screw far enough to let flywheel slide onto shaft without scoring shaft or damaging threads on set screw 2 Slide flywheel onto shaft until it stops 3 Position set screw over flat portion of shaft and tighten set screw 4 Spin flywheel by hand to check for smooth operation CHRISTIE recommends that any projector a...

Page 23: ...assembly A center constant speed sprocket assembly G and lower constant speed sprocket assembly M 4 Swing out film shoe on Ultramittent assembly E 5 Pull out catch knob D and swing out trap and gate assembly C 6 Using slightly more film length than is required to reach film transport system begin to thread film into projector 7 Align film on Ultramittent sprocket and close Ultramittent film shoe 8...

Page 24: ...nstant speed sprocket pad roller L Lower constant speed sprocket pad roller C Trap and gate assembly M Lower constant speed sprocket assembly D Catch knob N Manual turn down knob E Ultramittent assembly P Framing knob F Center constant speed sprocket pad roller Q Airpot G Center constant speed sprocket assembly R Open center constant speed sprocket pad roller H Lateral guide roller S Aperture link...

Page 25: ... constant speed sprocket and gate C as shown in Figure 4 1 14 Align the film on upper constant speed sprocket A and close film shoe B 15 To verify that film is correctly aligned on all sprocket rollers move turndown knob N clockwise Framing lamp can be turned on or off with black rocker switch located on top of projector Framing lamp is functional with picture changeover in either position If film...

Page 26: ... Visual inspection 5 2 Daily Clean projector 5 3 Bi weekly Oil lateral guides and jewels 5 3 Annually Replace belts and blow out belt dust 5 4 2 Figure 5 1 Schedule for Periodic Maintenance Operations 5 2 VISUAL INSPECTION 1 Visually inspect projector for signs of excessive dust dirt physical damage frayed or damaged cables and loose hardware 2 Remove replace and repair as necessary 3 Visually ins...

Page 27: ...nents from the projector Use only the specified tools to perform these procedures The use of any other tools will cause damage to the assemblies and components Appendix A contains a list of replaceable assemblies and components and their part numbers Removal and replacement of the assemblies discussed in Sections 5 4 1 through 5 4 13 may be performed by the customer The customer may also repair br...

Page 28: ...ing belt 1 Jack shaft Pulley 194820 001 2 Motor Pulley 60Hz 194825 001 50Hz194825 002 3 Idler 194756 001 4 Flanged Idler 194756 002 5 Outer Timing Belt 598931 528 6 SHC Screw 515500 045 7 Inner and Outer Idler Assembly 194750 001 8 Intermittent Pulley 194818 001 9 Screw 515500 105 Figure 5 2 Outer Timing Belt 5 4 3 IN N E R TI M I N G BE L T Refer to Figure 5 3 below 1 Remove outer timing belt see...

Page 29: ...er Driver Assembly 194866 001 8 Screw 598931 042 9 Single Blade Shutter Assembly 194697 001 10 Inner Timing Belt 598931 179 11 Lower Sprocket Pulley 194858 002 12 Changeover Dowser 121195 001 Figure 5 3 Inner Timing Belt 5 4 4 SH U T T E R TI M I N G BE L T Refer to Figure 5 4 below 1 Loosen three Allen head screws securing jack shaft assembly to mainframe item 5 in Figure 5 4 2 Pull jack shaft as...

Page 30: ...AS S E M B L I E S Refer to items 3 center sprocket assembly and 4 upper sprocket assembly on page 2 2 and item 2 lower sprocket assembly on page 2 3 1 Remove inner timing belt see Section 5 4 3 2 Beginning with the lower sprocket assembly remove each constant speed sprocket assembly a Remove screw mounting turndown knob to shaft of lower constant speed sprocket assembly lower sprocket assembly on...

Page 31: ... 2 3 See also Figure 6 1 on page 6 1 1 Disconnect two LED leads at terminal blocks TB3 1 and TB3 2 2 Disconnect solar cell wiring at LED pre amp 3 Remove four Allen head screws in corners of sound head mounting plate 4 Remove sound head assembly 5 4 8 RE M O V A L O F DI G I T A L SO U N D H E A D AS S E M B L Y Refer to item 10 on page 2 2 and on page 2 3 See also Figure 6 2 on page 6 4 1 Disconn...

Page 32: ... assembly 5 4 11 RE M O V A L O F MO T O R AS S E M B L Y Refer to item 16 on page 2 3 1 Disconnect motor s electrical leads at terminal block TB1 1 and TB1 2 Figure 3 3 on page 3 4 2 Relieve tension on outer timing belt Section 5 4 2 3 Remove two cable ties holding motor cable in place by removing two Allen head cap screws 4 Remove four Allen head screws securing mounting plate with motor to moto...

Page 33: ...P35GPS Dual Lens Turret Projector CHRISTIE DIGITAL SYSTEMS P35GPS Projector 5 8 March 2004 ...

Page 34: ...s components and assemblies Always observe standard safety precautions and maintenance procedures when working on the projector 6 1 ANALOG READER ALIGNMENT AND ADJUSTMENTS Refer to Figure 6 1 for these procedures 1 Clamp mounting 2 Focus adjustment 3 Vertical adjustment locking screw 4 Azimuth adjustment locking screw 5 Horizontal adjustment 6 Azimuth adjustment 7 Horizontal adjustment locking scr...

Page 35: ... allen set screw on bottom of cell adjustment assembly item 7 in Figure 6 1 2 Run Buzz Track film 3 Adjust lateral position of cell item 5 in Figure 6 1 until there is no output at processor s test points If output is present on both left and right test points increase focal distance between lens and cell 4 Tighten locking screw on bottom of cell adjustment assembly item 7 in Figure 6 1 6 1 4 FO C...

Page 36: ...66 illumination uniformity film 2 Connect left and right processor test points 3 Verify that illumination uniformity across cell is within 0 5 dB 6 1 8 FI N A L CH E C K 1 Verify Dolby tone reference levels 2 Run Buzz Track film 3 Verify frequency response and azimuth 4 Check that all adjustment locking screws are tight Repeat appropriate procedures from Sections 6 1 2 through 6 1 7 if adjustments...

Page 37: ...nd vertical item 8 in Figure 6 2 directions 3 Run film loop with Dolby Digital track 4 Adjust vertical positioning by pivoting entire assembly item 1 in Figure 6 2 and fine vertical adjustments item 8 in Figure 6 2 to achieve maximum video signal on oscilloscope 5 Adjust with threaded lens item 2 in Figure 6 2 at front of assembly to obtain highest possible focus reading on DRAS or QC software Dig...

Page 38: ... kept as loose as possible while remaining tight enough to drive all mechanisms To adjust belt tension follow procedures in Sections 6 4 1 through 6 4 3 Do not over tighten belts If belts are too tight projector will not operate properly and projector parts will wear prematurely 6 4 1 IN N E R TI M I N G BE L T Refer to Figure 5 3 on page 5 4 1 Loosen inner tensioner locking screw item 1 in Figure...

Page 39: ...y hand with manual turndown knob until Ultramittent sprocket is in top position Sprocket should not move while turndown knob is being turned 3 Use sharp pencil Carefully rest pencil point on Ultramittent casting pointing to one sprocket tooth 4 Without moving pencil turn projector by hand with manual turndown knob until pencil is pointing at third tooth from starting tooth of Ultramittent sprocket...

Page 40: ...r SCOPE 6 6 3 TH E AU T O M A T I C TU R R E T SY S T E M The automatic turret is electronically driven by a DC motor that controls the movements of the lens holder and the aperture The electronics are initiated by the automation The interfacing is done through TB4 see schematic for P N 503226 or 503333 The switching from SCOPE to FLAT or vice versa is done with a pulse The common terminal of TB4 ...

Page 41: ...te direction reverse quick connects on turret motor Turning the trimpot clockwise shortens the time The timing is set approximately 0 5 seconds longer than the time needed for the turret motor to turn the lensholder plate from the FLAT position to the SCOPE position and vice versa The drive wheel will overrun for 0 5 second The SCOPE on time is adjusted in the same manner using the trimpot located...

Page 42: ... Run RP 40 loop adjust so that projected image is level with respect to bottom and side masking 5 Rotate lens turret and masking to SCOPE 6 Run RP 40 loop 7 Center projected image vertically using stop adjustment and laterally using eccentric adjustment Adjust so that projected image is level with respect to bottom and side masking 8 With SCOPE image vertically centered on screen rotate lens turre...

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Page 44: ...ng areas Motor Ultramittent Assembly Constant Speed Sprocket Assembly Belts Changeover Assembly Shutter Drive Shutter Driver and Jack shaft Assemblies Trap and Gate Assembly Lens Turret For each of these areas one or more symptoms are described When more than one possibility for a symptom exists it is generally more efficient to check causes in the order in which they are listed Where applicable r...

Page 45: ...40 loop and making adjustments as necessary see Section 6 7 2 Check for worn Ultramittent sprocket There should be no sprocket movement when manual turndown knob item 13 in Figure 4 1 on page 4 3 is turned with Ultramittent in rest position 7 2 4 SYMPTOM SH U T T E R ST R E A K I N G Time shutter see Section 6 5 7 3 CONSTANT SPEED SPROCKET ASSEMBLY The following paragraphs pertain to all three upp...

Page 46: ... 7 4 1 7 4 3 SYMPTOM EX C E S S I V E BE L T FA I L U R E 1 Check condition of belts see Section 7 4 1 2 Check for worn or damaged pulleys Replace as needed 3 Check for worn or damaged idlers Replace as needed 7 5 CHANGEOVER ASSEMBLY 7 5 1 SYMPTOM OP E R A T I N G IN C O N S I S T E N T L Y 1 Check for faulty electrical connection Repair as needed 2 Check for mechanical binding or misalignment Adj...

Page 47: ...ng Replace worn bands 4 Verify that Ultramittent assembly is working properly see Section 7 2 7 7 2 SYMPTOM AP E R T U R E BI N D I N G 1 Clean aperture carrier assembly and track 2 Remove trap and gate assembly to check operation see Section 5 4 1 3 Adjust guide rails for smooth travel 4 Check aperture drive motor with another trap and gate assembly 7 8 LENS TURRET 7 8 1 SYMPTOM NO T RO T A T I N...

Page 48: ... r o c e d u r e s CHRISTIE DIGITAL SYSTEMS P35GPS Projector March 2004 7 5 7 8 3 SYMPTOM TU R R E T HI N G E TO O LO O S E Adjust bushing at base of hinge 7 8 4 SYMPTOM TU R R E T HI N G E TO O TI G H T Adjust bushing at base of hinge ...

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Page 50: ...sembly Central Pivot 5 4 7 196556 001 Trap and Gate Assembly Automatic 5 4 1 194697 001 Single Blade Shutter Assembly 5 4 10 194768 001 Motor Assembly 60 Hz 5 4 11 194768 002 Motor Assembly 50 Hz 5 4 11 194810 001 Jackshaft Assembly 5 4 6 194818 001 Pulley 30 Groove Ultramittent 194824 001 Jackshaft pulley 16 Grove Single Blade 5 4 10 194825 001 Motor Pulley 24 Groove 60 Hz 5 4 11 194825 002 Motor...

Page 51: ...Digital Sound head Assembly 5 4 8 196122 001 CCD Board Assembly 5 4 8 196212 002 Solar Cell Pre amp Assembly Central Pivot 5 4 7 196220 002 Digital Sound head Assembly Central Pivot 5 4 8 598931 179 Inner Timing Belt 5 4 3 598931 215 Framing Lamp 5 4 13 598931 277 Rubies for Lateral Guides 598931 528 Outer Timing Belt two sided 5 4 2 598931 533 Shutter Timing Belt 5 4 4 598931 704 Visible Red LED ...

Page 52: ...matic Curved Trap and Gate Assembly 3 Fixed Idler Assembly 4 Flanged Idler Assembly 5 Jackshaft Assembly 6 Center and Upper Constant Speed Sprocket Assembly 7 Lower Constant Speed Sprocket Assembly 8 Shutter Driver Assembly 9 30 Groove Flanged Idler Assembly 10 Outer Timing Belt Tensioner Assembly 11 Inner Timing Belt Tensioner Assembly 12 Central Pivot Analog Soundhead Assembly 13 Central Pivot D...

Page 53: ...R ASSEMBLY Figure B 1 Changeover Douser Assembly P N 196601 001 Item Description Part Number 1 Mounting Plate Solenoid 121196P001 2 Solenoid Modified 121205 001 3 PCB Changeover Filter Assembly 196117 002 4 Block Friction 121199 001 5 Plunger Solenoid 121202 001 6 Cable Flexible Shaft 598931 841 ...

Page 54: ...10 In 0 2794 Cm L 121206 001 20 Plate Clamp 121200 001 21 Tube Change Over Assembly 121201 001 22 Loctite 290 598931 415 23 Screw Set 8 32 x 0 375 in 0 9525cm L 598931 414 24 Changeover Upgrade Kit NOT SHOWN 196601 001 Dowser Blade Kit P N 196606 001 Item Description Part Number 12 Assembly Dowser Blade 119263 002 17 Knob Changeover 598931 410 18 Rod Manual 121204 001 Note Items shown with are par...

Page 55: ...M35GPS Projector CHRISTIE DIGITAL SYSTEMS P35GPS Projector B 4 March 2004 B 2 AUTOMATIC CURVED TRAP AND GATE ASSEMBLY Figure B 2 Automatic Curved Trap and Gate Assembly P N 196556 001 ...

Page 56: ...ure Positioning 196058 001 12 Plate Aperture Holder 2 196134 001 13 Carrier Automatic Aperture 121153 001 14 Handle 121119 001 15 Dovetail 121155 001 16 Nut Kep 4 40 UNC with lock washer 2 598931 075 17 Screw Flat Head 72 4 40 UNC x 0 20 Modified 2 121279 001 18 Screw Set 10 32 UNC x 0 375 in 0 9525 cm L 598931 280 19 Housing Automatic Trap 194599 001 20 Ring Retaining 598931 307 21 Bushing Drill ...

Page 57: ...4 120158 001 44 Screw Set Brass Tip 4 40 UNC x 0 25 in 0 635 cm L 4 598931 258 45 Ball Hardened Steel 0 125 in 0 3175 cm DIA 2 598931 303 46 Spring Compression 0 120 OD x 0 375 L x 0 022 THK 2 598931 304 47 Screw Set Slotted 10 32 UNC x 0 160 in 0 4064 cm L 121278 001 48 Roller Curved Trap and Gate 2 598931 257 49 Screw Flat Head Socket 82 6 32 UNC x 0 25 in 0 635 cm L 598931 408 50 Plate Lower En...

Page 58: ... 0 475 cm ID x 0 01 in 0 254 cm THK 598931 338 63 Spring Wave 0 242 in 0 61468 cm OD x 0 194 in 0 49022 cm ID x 0 0057 in 0 014478 cm THK 598931 339 64 Shaft Upper End 120678 001 65 Screw Set 8 32 UNC 0 1875 in 0 47625 cm L 598931 023 66 Spring Band Tensioning 120679 001 67 Pin Spring 0 0625 in 15875 cm DIA x 0 375 in 0 9525 cm L 2 515380 041 Table B 2 Parts List for Automatic Curved Trap and Gate...

Page 59: ...SSEMBLY Figure B 3 Fixed Idler Assembly P N 194756 001 Item Description Part Number 1 Standoff 194740 001 2 Roller Isolator 121120 001 3 Idler 30 Groove 194895 001 4 Retainer Bearing 119061P002 5 Screw Flat Head Socket 20 x 1 0 in 2 54 cm L 598931 256 Table B 3 Fixed Idler Assembly Parts List ...

Page 60: ...4 Fixed Idler Assembly Flanged P N 194756 002 Item Description Part Number 1 Standoff 194740 002 2 Roller Isolator 121120 001 3 Idler 30 Groove Flanged 194880 001 4 Retainer Bearing 119061P002 5 Screw Flat Head Socket 20 x 1 0 in 2 54 cm L 598931 256 Table B 4 Fixed Idler Roller Assembly Flanged and Parts List ...

Page 61: ...rt Number 1 Housing Jackshaft 194766 001 2 Ring Retaining 598931 448 3 Ball Bearing 0 375 in 0 9525 cm ID x 0 875 in 2 2225 cm OD x 0 2812 in 0 714248 cm THK 598931 607 4 Jackshaft 194809 001 5 Tolerance Ring AN 087037 S 598931 599 6 Spacer Jackshaft Housing 194806 002 7 Washer Wave 397 ID x 484 OD x 009 in THK 598931 192 Table B 5 Jackshaft Assembly Parts List ...

Page 62: ...Appendix B CHRISTIE DIGITAL SYSTEMS M35GPS Projector B 11 March 2004 B 6 CENTER AND UPPER CONSTANT SPEED SPROCKET ASSEMBLY Figure B 6 Upper and Center Constant Speed Sprocket Assembly P N 194856 001 002 ...

Page 63: ...5 in 1 27 cm ID x 0 8750 in 2 2225 cm OD x 0 2812 in 0 714248 cm THK 2 598931 636 16 Square Key 0 28125 in 0 714375 cm L 2 119073 003 17 Shaft Pad Roller Stud Assembly 598931 116 18 Screw Allen Hex Socket Set Steel 119078 001 19 Roller Arm Pad 119102 001 20 Screw Set Hex 8 32 x 0 1875 in 0 47625 cm L 3 598931 023 21 Square Key 119073 003 22 Shaft Pad Roller Arm 119109 001 23 Shaft Spacer 2 598931 ...

Page 64: ...Appendix B CHRISTIE DIGITAL SYSTEMS M35GPS Projector B 13 March 2004 Figure B 7 Lower Constant Speed Sprocket Assembly P N 194857 001 ...

Page 65: ...quare Key 0 28125 in 0 714375 cm L 2 119073 003 17 Shaft Pad Roller Stud Assembly 598931 116 18 Screw Allen Hex Socket Set Steel 119078 001 19 Roller Arm Pad 119102 001 20 Screw Set Hex 8 32 x 0 1875 in 0 47625 cm L 3 598931 023 21 Square Key 0 1875 in 0 47625 cm L 119073 001 22 Shaft Pad Roller Arm 119109 001 23 Shaft Spacer 2 598931 062 24 Toggle Stud House 119112 002 25 Spring Compression 59893...

Page 66: ...Appendix B CHRISTIE DIGITAL SYSTEMS M35GPS Projector B 15 March 2004 B 8 SHUTTER DRIVER ASSEMBLY Figure B 8 Shutter Driver Assembly P N 194866 001 ...

Page 67: ... 194688 001 10 Tolerance Ring AN 112050 S 598931 592 11 Inner and Outer Idler Assembly 194750 001 12 Tolerance Ring AN 112031 S 598931 593 13 Washer Flat 0 375 in ID x 625 O D x 060 THK 515802 702 14 Washer Split 0 375 in 0 9525 cm ID SS 515819 203 15 Idler Post 194747 001 16 Screw Socket Cap 20 x l 75 in 4 445 cm L 598931 357 17 Washer Split 0 25 in 0 635 cm ID 598931 086 18 Cap 119150 001 19 Rol...

Page 68: ...ure B 9 30 Groove Flanged Idler Assembly P N 194880 001 Item Description Part Number 1 Idler 30 Groove Flanged 194822 001 2 Tolerance Ring AN 112031 S 598931 593 3 Ball Bearing 0 5 in 1 27 cm ID x 1 125 in 2 8575 cm OD x 0 3125 in 0 79375 cm THK 598931 608 Table B 9 30 Groove Flanged Idler Assembly Parts List ...

Page 69: ...ioner Assembly P N 196055 001 Item Description Part Number 1 Base Inner Belt Tensioner 194905 001 2 Standoff 119060P001 3 Roller Isolator 121120 001 4 Roller Non Flanged Idler 194895 001 5 Cap 119150 001 6 Washer Split 0 25 in 0 635 cm ID 598931 086 7 Screw SHC 20 x 1 0 in 2 54 cm L 515500 105 Table B 10 Outer Timing Belt Tensioner Assembly Parts List ...

Page 70: ... Assembly P N 196056 001 Item Description Part Number 1 Base Inner Belt Tensioner 194905 002 2 Standoff 119060P001 3 Roller Isolator 121120 001 4 Roller Flanged Idler Smooth 194782 001 5 Cap 119150 001 6 Washer Split 0 25 in 0 635 cm ID 598931 086 7 Screw SHC 20 x 1 0 in 2 54 cm L 515500 105 Table B 11 Inner Timing Belt Tensioner Assembly Parts List ...

Page 71: ...iption Part Number 1 E Ring 598931 156 2 Spring Retainer Sound Drum 119169 001 3 Compression Spring 598931 140 4 Ball Bearing Flanged for Sound Head 598931 122 5 Bearing Housing 119158 001 6 Base Plate Sound Head 196209 001 7 Dowel Pin 1 8Dia x 1 2 598931 017 8 Screw SCH 8 32 x 5 8 598931 045 9 Spring Pin 598931 132 10 Clamp Mount Analog Reader 196192 001 11 Shaft 35MM Film Roller 119159 001 ...

Page 72: ...598931 124 25 Roller Lateral Guide Sound Head 119164 001 26 Shim Spacer 598931 438 27 Washer Wave Spring 598931 439 28 Upper Arm Block Stabilizer 196183 001 29 Lower Arm Block Stabilizer 196183 002 30 Lateral Guide Roller Assembly 121312 001 31 Spring Sound Head Sub Assembly 598931 145 32 LED Solar Cell Assy 196212 002 33 Shaft Arm Sound Head 196185 001 34 Shim Spacer 020 THK 598931 064 35 Mount B...

Page 73: ...l Soundhead Assembly 196220 002 Item Description Part Number 1 E Ring 598931 156 2 Spring Retainer Sound Drum 119169 001 3 Compression Spring 598931 140 4 Ball Bearing Flanged for Sound Head 598931 122 5 Bearing Housing 119158 001 6 Base Plate Sound Head 196209 001 7 Dowel Pin 1 8Dia x 598931 017 8 Screw SCH 8 32 x 5 8 598931 045 9 Spring Pin 598931 132 ...

Page 74: ...24 Bearing P35 Lateral Guide Roller Assembly 598931 124 25 Roller Lateral Guide Sound Head 119164 001 26 Shim Spacer 598931 438 27 Washer Wave Spring 598931 439 28 LED Retainer Analog Digital 196156 001 29 Lower Arm Block Stabilizer 196183 002 30 Lateral Guide Roller Assembly 121312 001 31 Spring Sound Head Sub Assembly 598931 145 32 LED Solar Cell Assembly 196212 002 33 Shaft Arm Sound Head 19618...

Page 75: ...8 32 x 1 2 598931 044 46 CCD Assembly 196122 001 47 Digital Power Supply Assembly Not Shown 194834 001 48 LED Power Supply Assembly Not Shown 194908 001 49 Shim Spacer 010 THK Optional Not Shown 598931 063 50 O ring 1 ID x 1 16 598931 097 Table B 13 Central Pivot Digital Soundhead Assembly Parts List ...

Page 76: ... Number 1 Block Aligning Pressure Pad 119075 001 2 Film Guide Ultramittent Shoe Assembly Delrin 196610 001 3 Balance Bar 194840 001 4 Extension Arm Film Guide Shoe Closure 120557 001 5 Flat Washer 6 598931 068 6 Washer Split 6 598931 083 7 Screw SHC 6 32 UNC x 0 875 in 2 2225 cm L 598931 043 8 Screw SHC 8 32 UNC x 0 375 in 0 9525 cm L 2 598931 409 ...

Page 77: ...20654 001 14 Base Ultramittent Pressure Pad 120654 002 15 Screw Hex Flat Head 598931 893 16 Sleeve Bearing 598931 289 17 Arm Ultramittent Film Guide Shoe 120652 001 18 Pin Dowel 0 125 in 0 3175 cm DIA x 0 5 in 1 27cm L 598931 017 19 Screw Flat Head Phillips 8 32 UNC x 0 5 in 1 27cm L 598931 213 20 Screw Set Hex 10 32 UNC x 0 25 in 635 cm L 2 598931 025 21 Spring Compression Extension Arm 598931 62...

Page 78: ...1 lists the schematics for the P35GPS projector that are included with this manual Diagram Part Number Analog wiring diagram 194908 Digital wiring diagram 194834 Projector wiring 60Hz 503226 Table C 1 Schematic Diagrams for P35GPS Projector The schematics are oversize and are found at the back of the manual ...

Page 79: ...P35 GPS Dual Lens Turret Projector CHRISTIE DIGITAL SYSTEMS P35GPS Projector C 2 March 2004 ...

Page 80: ...Appendix C CHRISTIE DIGITAL SYSTEMS P35GPS Projector C 3 March 2004 ...

Page 81: ...P35 GPS Dual Lens Turret Projector CHRISTIE DIGITAL SYSTEMS P35GPS Projector C 4 March 2004 ...

Page 82: ...1 C Cat 566 Loop 3 3 Cat 69 Loop 3 3 Cat 97 Loop 3 3 Changeover Douser 5 4 Constant Speed Sprocket Assemblies Removal 5 5 Constant Speed Sprocket Assembly Center 4 2 4 3 Pulley 5 4 Constant Speed Sprocket Assembly Lower 4 2 4 3 Pulley 5 4 Constant Speed Sprocket Assembly Upper 4 2 4 3 Pulley 5 4 D Digital Soundhead Assembly Removal 5 6 Dual Lens Turret Installation 4 1 Dual Lens Turret 3 1 E Elect...

Page 83: ...5 6 Lens Installation 4 2 M Maintenance Cleaning 5 2 Frequency 5 1 Visual Inspection 5 1 Manual Turn Down Knob 4 3 5 5 Motor Assembly Removal 5 7 Motor Pulley 5 3 O Outer Timing Belt 5 3 5 6 5 7 Removal 5 3 P P35 BT 3 3 P35 FL 3 3 P35GPS Projector Optional Features 2 1 Standard Specifications 2 1 P35GPS Projector Shipping Configuration 3 1 Projector Wiring 3 5 R RP 40 Loop 3 3 S Shutter Driver Ass...

Page 84: ...Appendix C CHRISTIE DIGITAL SYSTEMS P35GPS Projector C 7 March 2004 T Trap and Gate Assembly 4 3 4 4 Removal 5 2 U Ultramittent 2 1 4 2 4 3 4 4 Ultramittent Assembly Removal 5 6 V Visual Inspection 5 1 ...

Page 85: ...rves the right to have the apparatus returned freight prepaid to Christie factory to effect the warranty repairs Replacement parts for warranty repairs will be shipped promptly by Christie f o b factory and invoiced to the customer Credit will be issued upon return of the defective part s prepaid to the Christie factory The above shall constitute a fulfillment of all Christie liabilities in respec...

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