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Linear Plus Series UPS User Instruction Manual

About This Manual

This manual contains information regarding the installation, operation and use of the Uninterruptible
Power Supply (UPS).

Consult this manual before installation of the equipment, which should be performed only by qualified
personnel. This User’s Manual should be kept for later reference for operation and maintenance of the
UPS.

These instructions may be supplemented with additional sheets, describing specific extensions or options.

Symbols

The following symbols are used in this manual:

ATTENTION:

Indicates instructions, which if not observed, may endanger reliability of your UPS or the

security of your data.

WARNING:

Indicates instructions, which if not observed, present risk of electric shock, may endanger

your life, your health, reliability of your UPS or the security of your data.

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Summary of Contents for LPBP610-2

Page 1: ...Linear Plus Series Uninterruptible Power Supply Operating Manual LT041XAT LT061XAT LPBP610 2 LT081XAT LT101XAT ...

Page 2: ...Chloride Power Protection 28430 N Ballard Drive Lake Forest IL 60045 USA Telephone 847 990 3228 Toll Free 800 388 4234 Facsimile 800 833 6829 www chlorideups com ...

Page 3: ...the UPS and batteries If you have a problem with the UPS please refer to this manual before calling the Technical Support Department The Installation UPS Operation Maintenance and Troubleshooting sections refer to table of contents address most UPS related issues UPLIT057 Rev A 8 06 LT041XAT LT061XAT LT081XAT LT101XAT LPBP610 2 Chloride Power Protection 28430 N Ballard Drive Lake Forest IL 60045 U...

Page 4: ...ns 9 Rear Panel 11 Cable Sizes and Current 12 Output Terminal Voltage 13 External Battery Installation 14 UPS Operation 15 UPS Mode 15 Bypass Mode 15 Battery Mode 15 Control Panel 18 Control Panel Menu Flow Chart 19 Control Panel Menus and Displayed Text Options 20 Warning and Fault Indicators 22 UPS Start Up Shut Down 23 UPS Start Up Procedure 23 UPS Shutdown Procedure 23 Maintenance Bypass Proce...

Page 5: ...ii Linear Plus Series User Instruction Manual Appendix A Features and Specifications 30 Features 30 Specifications 31 Appendix B Paralleling UPS Devices 33 Installing a Parallel System 36 ...

Page 6: ...ical Services will issue a Return Material Authorization RMA number along with instructions on how to return the UPS or arrange for repair in the field at Chloride s discretion Contact Chloride Technical Services to order OEM replacement batteries FCC Compliance ATTENTION Changes or modifications to this unit not expressly approved by the party responsible or in FCC compliance could void the user ...

Page 7: ...d be kept for later reference for operation and maintenance of the UPS These instructions may be supplemented with additional sheets describing specific extensions or options Symbols The following symbols are used in this manual ATTENTION Indicates instructions which if not observed may endanger reliability of your UPS or the security of your data WARNING Indicates instructions which if not observ...

Page 8: ... on the equipment it must be absolutely dry An acclimatization period of at least two hours is required The equipment must be installed in accordance with the environmental conditions specified in Environmental Conditions on page 7 and Table 2 Installation Data on page 8 Even with all buttons and circuit breakers in the OFF position the UPS is not isolated from the mains To isolate completely from...

Page 9: ...t respected the performance of the battery can no longer be guaranteed It is advisable to recharge the batteries at least once every 4 months Since new batteries often do not provide full capacity after an initial charge it may be necessary to carry out a number of discharge recharge cycles before optimum performance is achieved In order to protect the environment batteries must be disposed of in ...

Page 10: ...Setup Linear Plus Series UPS User Instruction Manual 5 Fig 1 Step 1 Remove Strapping Fig 2 Step 2 Lift Crate 2 1 ...

Page 11: ... the UPS are two L shaped tie down brackets to prevent the UPS from being moved These brackets are secured to the unit and then to the floor where the UPS will be positioned ATTENTION To ease movement over short distances the UPS is fitted with wheels Before removing the UPS from the pallet raise the leveling feet on the unit ...

Page 12: ...is based on operational temperatures between 68 F and 77 F 20 C and 25 C Operation of the equipment above 77 F 25 C reduces the service life of the batteries dramatically Floor Loading Taking into consideration the weight of the UPS as shown in Appendix A Features and Speciﬁcations it is necessary that the ﬂoor in the chosen location be capable of supporting the weight of the unit Ventilation and ...

Page 13: ...uld be installed upstream of the equipment Select and configure the isolating device by referring to Table 3 Fuses or Circuit Breakers on page 8 These devices must be designed to work with inductive loads such as transformers Devices should be provided in building installations and other locations The following table indicates the recommended size of input protection devices circuit breakers and f...

Page 14: ...ss switch safety cover 3 Set maintenance bypass switch to Bypass Fig 6 4 Remove terminal area safety cover Fig 6 NOTE If the UPS is fitted with an optional PDU remove cover from PDU In order to gain access to the external electrical connections the rear wiring box protection panel of the UPS must be removed All wiring must be placed in proper conduits and all cabling must be strain relieved per lo...

Page 15: ...ze a single input using same input for both Mains and Bypass inputs or two separate inputs from same transformer and using same phases for separate Mains and Bypass inputs If the UPS is supplied by a single source connect jumpers from JL1 to BL1 and from JL2 to BL2 Input is connected to Main Line ML1 ML2 terminals See Figure 8 If the bypass input is supplied separately connect bypass line to the B...

Page 16: ...eet on the UPS must be used to fix it in position Rear Panel Fig 9 Rear View Ports for Parallel Operation Maintenance Bypass Switch Input Circuit Breaker for Main Input Input Circuit breaker for Bypass Input Input and Output Terminal Block COM 3 Interface ESD RPO Contacts Slot Interface COM optional Fans External Battery Receptacle ...

Page 17: ...2 Line 2 Main 8 40 75 6 45 75 E G Chassis Ground 40 75 45 75 BYPASS BL1 Line 1 Bypass 8 40 75 6 45 75 BL2 Line 2 Bypass 8 40 75 6 45 75 E G Chassis Ground 40 75 45 75 OUTPUT X1 Output Term 1 10 35 75 6 45 75 X2 Output Term 2 10 35 75 6 45 75 X3 Output Term 3 10 35 75 6 45 75 E G Chassis Ground 10 35 75 6 45 75 X4 Output Term 4 10 35 75 6 45 75 X5 Output Term 5 10 35 75 6 45 75 X6 Output Term 6 10 ...

Page 18: ...ON X2 X3 are wired together and X5 and X6 are wired together to provide full nameplate rated current at 100 V 50 A for 6 kVA model and 83 A for 10 kVA model However each terminal can supply only 1 2 of the total current and both terminals MUST be connected to the load in order to provide full power Table 5 120 208 240 Output Terminal Voltage Configurations X1 X2 X3 E G X4 X5 X6 Terminal Voltage 12...

Page 19: ...in the status AC Fail On Battery NOTE The unit indicates an alarm condition when the battery is not connected To connect an external battery cabinet 1 Insure that the circuit breaker on the back of the external battery cabinet is in the OFF position 2 Using the supplied keyed cable plug one end of cable into the back of the battery closest to the UPS 3 Plug the other end of the keyed cable into th...

Page 20: ...pted supply of energy to the load In practice most mains failures are of relatively short duration Therefore the energy stored in the UPS s batteries is in most cases sufficient to ensure continuous operation of the connected systems until the mains power is reestablished In the event of a long lasting mains failure the UPS can be utilized with shutdown software to enable a controlled shutdown of ...

Page 21: ...UPS Operation 16 Linear Plus Series UPS User Instruction Manual Fig 12 Block Diagram 120 208 230 240 Volt output Typical for models with I in the part number ...

Page 22: ...UPS Operation Linear Plus Series UPS User Instruction Manual 17 Fig 13 Block Diagram 100 200 Volt output Typical for models with J in the part number ...

Page 23: ...CD screen indicates Status Load Runtime Faults Menu Controls To scroll through the menu controls on the LCD screen press the Menu up or Menu down and Select buttons Each menu has a dedicated number See Figure 15 for menu content Table 8 LED Codes LED LED Code Lighted LEDs ON indicates UPS running online BYPASS indicates load fed from mains via automatic bypass BATT indicates load fed from battery ...

Page 24: ...k 53 Battery Test 54 DC Start 55 UPS Address 56 Series Number 57 Language 58 Logging Menu 6 Event and Time 61 Clear Event Log 62 10 Second Test 341 X Minute Test 342 Test Till Battery Low 343 Cancel Battery Test 344 Test Report 345 Battery Test Time 541 Battery Test Period 542 Manual Auto Test 543 Control Menu 3 Status menu 4 Setup Menu 5 About Menu 7 System Status 1 Start Window 0 See Status Menu...

Page 25: ... Fault Table will alternate once a second Window Description 2 Main Menu Control Status Setup Logging About Window Description 3 Control Menu 31 Turn UPS ON OFF 311 Turn UPS t o ONLINE 312 Turn UPS to BYPASS 32 Reset Fault Reset Fault No Fault Now 33 Buzzer Control Alarm On Alarm Off 34 Manual Battery Test 341 10 Second Test 342 X Minute Test 343 Test Till Batt Low 344 Cancel Batt Test 345 Battery...

Page 26: ...nal Batt 0 External Batt20 Batt Total Set up 2 1 Internal Batt 1 External Batt60 Batt Total Set up 3 1 Internal Batt 2 External Batt100 Batt Total Set up 4 0 Internal Batt 1 External Batt40 Batt Total Set up 5 0 Internal Batt 2 External Batt80 Batt Total 54 Battery Test 541 Batt Test Time 1 99 Minutes 542 Batt Test Period 7 180 Days 543 Manual Auto Test Manual Auto 55 DC Start Disable Enable 56 UP...

Page 27: ...mbient temperature Table 10 Fault Windows Action Window Details Buzzer alarm 33 The buzzer alarm can be switched ON or OFF Clear fault 32 Present fault condition can be reset if fault condition is cleared either automatically or by the operator technician Get fault information 6 A maximum of 4 fault events may be displayed in this window See table 11 below for code details All fault displays inclu...

Page 28: ...trol 11 Press OK 12 Select submenu Turn UPS ON OFF and press OK The control panel displays Turn UPS to ONLINE 13 Press OK to switch on the inverter The green ON LED is illuminated UPS Shutdown Procedure ATTENTION Carrying out this procedure will interrupt the supply to the connected critical load 1 Press the MENU button 2 Select submenu Control 3 Press OK 4 Select submenu Turn UPS ON OFF and press...

Page 29: ...connecting hardwired customer protection ESD relays These external terminals labeled RPO are located next to the 9 pin SUB D interface COM3 connector on the upper back section of the unit see Figure 9 If the circuit between the two RPO connector pins is opened the output of the UPS is immediately switched off To restart the UPS the procedures outlined in the UPS Start Up Procedure on page 23 must ...

Page 30: ...Disconnect the mains supply to the UPS 5 Note the date recharging was carried out on the UPS packaging Battery Maintenance and Disposal Recycling of Batteries WARNING Servicing of batteries should be performed or supervised by personnel knowledgeable about batteries and the required precautions The batteries installed in the UPS and in the external battery cabinets contain electrolyte Under normal...

Page 31: ...The BATTERY TEST see section titled Battery Test should be carried out periodically 6 to 12 months in order to ascertain the general condition of the batteries Interfaces The UPS is equipped with a serial interface port RS232 COM 3 and an options interface slot COM These interfaces can be used for Direct communication between UPS and a workstation server Integration of the UPS as client into a net...

Page 32: ...COM The interface slot COM can be fitted with various optional interface cards Optional interface cards include SNMP adapter ManageUPSNET for connecting the UPS to a network Isolated contacts card Installation instructions are included with each card Table 12 RS232 Pins Pin 2 RxD receive RS232 compatible signals Pin 3 TxD transmit RS232 compatible signals Pin 4 not used Pin 7 not used Pin 8 not us...

Page 33: ... input or when the mains voltage falls below the lower limit for a minimum of 10 seconds This contact opens approximately 850 ms after the mains have been reestablished The 8 5 contact provides a mirror function opening when the mains voltage fails and closing when main power returns LOW BATT This output provides a N O contact between pins 6 and 5 and an N C contact between pins 7 and 5 The 6 5 co...

Page 34: ...sent UPS operation see Control Panel Menus and Displayed Text Options on page 20 ON LED does not illuminate when mains voltage present acoustic alarm active at intervals Input fuse defective or input circuit breaker tripped Replace with fuse of same type or switch on circuit breaker If the problem persists contact technical support FAULT indicator illuminates acoustic alarm active continuously UPS...

Page 35: ...s an on line double conversion integrated isolation transformer This provides the highest level of protection from power line disturbances available Hot swappable field replaceable batteries Scalable power and runtimes Integrated manual and automatic bypass Comprehensive front panel control indicators Remote Power Off RPO ESD Operates as a frequency converter Features ...

Page 36: ...nternal battery 20 VRLA 12V YUASA NP7 12FR 20 VRLA 12V YUASA REW45 12FR Battery type sealed maintenance free lead acid VRLA Battery test Automatic user selectable Battery recharge time to 90 available capacity 5 8 hours internal batteries Battery management Automatic runtime adjustment protection against deep discharge UPS dimensions HxWxD in HxWxD cm 31 4 x 11 8x 26 5 80 0 x 30 0 x 67 3 UPS net w...

Page 37: ... Model Number Internal Battery Internal Battery Plus 1 Ext Battery Per Power Head Internal Battery Plus 2 Ext Battery Per Power Head LT041XAT half load full load min 37 15 156 66 310 130 LT061XAT half load full load min 21 9 84 39 175 78 LT081XAT half load full load min 21 6 73 23 140 45 LT101XAT half load full load min 13 5 60 18 117 35 ...

Page 38: ...f all parallel units The table on page 21 shows setup parameters setup menu 5 The settings of output voltage must be the same General information for designing a parallel system UPSs configured as a parallel system must all be configured for single input same source to both main and bypass mode Jumpers must be installed between JL1 BL1 and between JL2 and BL2 on each unit When connecting mains and...

Page 39: ...Appendix B Paralleling UPS Devices 34 Linear Plus Series User Instruction Manual Fig 19 Paralleling Linear Plus with A in the part numbers ...

Page 40: ...Appendix B Paralleling UPS Devices Linear Plus Series User Instruction Manual 35 Fig 20 Paralleling Linear Plus models with I in the part number ...

Page 41: ...are switched to OFF on all UPSs All terminals breakers and plugs of UPS can be found on the respective rear panels of UPS batteries Step B 1 Remove jumper from parallel terminals S1 S2 from each of the UPSs blocks to be connected 2 Connect the input terminals per the Connecting Power Cables on page 10 from each of the UPSs terminal blocks to the mains distribution 3 Connect the output terminals pe...

Page 42: ...he bypass switch located under orange cover on the rear of UPS 1 from OFF to UPS 4 On UPS 2 repeat step 3 5 On UPS 3 repeat step 3 6 Close all UPS downstream circuit breakers fuses to the load distribution NOTE At this point all UPSs will be in parallel BYPASS mode This mode will allow for full rated output of the parallel system UPS will have the BYPASS LED illuminated 7 Press the MENU button on ...

Page 43: ...Appendix B Paralleling UPS Devices 38 Linear Plus Series User Instruction Manual ...

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