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4.2 Grounding

Grounding the aluminum frame with copper wire

4.2.1 

Use the marked 5.5 mm grounding holes (5.5mm) to ground the anodized frame. Use an M5 nut, two M5 cut washers,

                 an M5 plain washer, an M5 spring washer, and an M5 bolt and a copper wire. All nuts, bolts, and washers are type M5
                 and should be made of stainless steel (Fig. (k)).
4.2.2 

Put the bolt through the cup washer and wrap the copper wire around the bolt. (Note that the copper wire cannot be

                  attached directly to the aluminum.)
4.2.3 

Put the bolt through the cut washer and then through the hole in the aluminum frame.

4.2.4 

Add the spring washer and nut on the other side of the bolt and tighten to secure all parts. The tightening torque

                 should be 210±20 N•cm.
4.2.5 

Approve the use of UL-467 approved bonding and grounding devices, including  Burndy (formerly Wiley Electronics) 

                 Washer Electrical Equipment Bonding (WEEB) and similar devices, such as barbed washers, that meet the 
                  requirements of UL-467 as suitable for electrical bonding and grounding PV modules to PV mounting systems.

5.  Maintenance

5.1 

Regularly carry out a visual inspection for dirt, dust, bird dropping, leaves, and other detritus covering the modules.

5.2 

If there is a build-up of dirt or dust on the module surface, wash the module with clean water and a gentle implement

                 (a sponge). Never use chemicals on the surface of the module.
5.3 

If snow is present, a soft-bristled brush with soft bristles may be used to clean the surface of the modules.

5.4 

Regular electrical and mechanical inspection by a licensed professional will keep the system safe and operating at 

                 maximum efficiency.

(k)

Stainless steel M5 bolt
Stainless steel M5 nut

Stainless steel spring washer
Stainless steel cut washer
Stainless steel plain washer

Copper wire

Stainless steel M5 cup washer

Stainless steel M5 bolt

Summary of Contents for Astronergy CHSM6610M

Page 1: ...THE POWER OF ASTRONERGY CRYSTALLINE SILICON PV MODULE INSTALLATION GUIDE ...

Page 2: ...n 2 Safety 3 Mechanical Installation 4 Electrical Installation 5 Maintenance and Disposal 1 1 Purpose 1 2 Limitation of Liability 2 1 General Safety 2 2 Installation Safety 3 1 Installation Condition 3 2 Installation Methods 4 1 Installation Condition 4 2 Grounding ...

Page 3: ... installation operation use or maintenance Astronergy reserves the right to change the manual without prior notice 2 Safety 2 1 General Safety 2 1 1 Consult and follow local codes and other applicable laws concerning required permitting as well as installation inspection requirements rules and regulations 2 1 2 PV modules should be installed and maintained by qualified personnel 2 1 3 Use the same...

Page 4: ... inverters etc 2 2 12 Do not expose wires to direct sunlight Use UV resistant cabling 2 2 13 Do not damage the surrounding PV modules or mounting structure when replacing a PV module 2 2 14 Do not change any PV module components diode junction box plug connectors etc 2 2 15 Maximum reverse current is 13 5A for module with 5 inch cells and 20 25A for module with 6 inch cells Use a blocking diode an...

Page 5: ...7x11 5mm in the frame according tothe Fig a b For maximum security against strong winds and heavy snow all available mounting holes should be used 3 Secure each bolt to the frame with 2 stainless steel washers one on each side of the mounting structure and screw on either a stainless steel spring washer or a toothed lock washer Finally secure with a stainless steel nut M6 4 The torque for tighteni...

Page 6: ...o allow bolts to be attached to the bars at the same locations as mentioned before 4 Secure each clamp by attaching plain washer spring washer and nut in that order 5 Both of close ups of Fig g indicate the middle clamps and Fig h indicate the side clamps for your reference The dimensions for the middle clamps are a 40 mm b 26 mm c 8 mm d 28 mm and Ø 9 mm The torque for tightening the nut and bolt...

Page 7: ...50 250 CHSM5612M BL 1580 808 35 1580 200 200 CHSM5612M FR 1580 808 35 1580 200 200 CHSM6610P FR 1652 994 35 1652 200 210 CHSM6608M 1336 994 40 1336 50 280 CHSM6610M BL 1652 994 40 1652 50 360 CHSM6610P BL BF 1652 994 40 1652 50 360 CHSM6610P FR 1652 994 40 1652 50 360 CHSM5612M 1580 808 45 1580 50 350 CHSM6610M 1652 994 45 1652 50 360 CHSM6610P 1652 994 45 1652 50 360 CHSM6612P 1956 994 45 1956 48...

Page 8: ...the permitted maximum system voltage under the worst local temperature conditions 4 1 4 Under normal conditions a photovoltaic module is likely to experience conditions that produce more current and or voltage than reported at standard test conditions Accordingly the values of Isc and Voc marked on this module should be multiplied by a factor of 1 25 when determining component voltage ratings cond...

Page 9: ...rndy formerly Wiley Electronics Washer Electrical Equipment Bonding WEEB and similar devices such as barbed washers that meet the requirements of UL 467 as suitable for electrical bonding and grounding PV modules to PV mounting systems 5 Maintenance 5 1 Regularly carry out a visual inspection for dirt dust bird dropping leaves and other detritus covering the modules 5 2 If there is a build up of d...

Page 10: ... San Francisco CA 94107 USA Tel 1 650 392 2777 Japan KoyoAstro Co Ltd 1 5 6 Higashi Nihonbashi Chuo ku Tokyo 103 0004 Japan Tel 03 5820 2141 Fax 03 5820 2142 Korea Astronergy Solar Korea 5th FL Cowell Bldg 66 1 Banpo Dong Seocho Gu Korea Tel 82 0 2 2226 3911 Fax 82 0 2 2226 3910 Thailand Astronergy Solar Thailand Co Ltd 184 88 Forum Tower 18FL Ratchadapisek Rd Huay Kwang Bangkok 10320 Thailand Tel...

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