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5

2-5. Welding cable connection

 

Note:

 

1). The torch cable and ground cable uses Euro type quick connectors. Push the plug to the end of the socket, torch cable 

to “Torch” socket, ground cable to “Ground” socket, and turn right to lock connection.   

2). The input cable and control cable connectors have screws. Lock the screw to fixed the 

connector. 

3). The ground cable must be a clamped to the base metal. 
4). All cables must be kept straight .If the cable is winding it will imact with the stud welding performance. 

For cable connections refer to the diagram. 
1) For stud welding-torch without ground cable (only for M30 Pro ALU) .

CONTROL CABLE

  

STUD WELDING TORCH CABLE

  

STUD WELDING TORCH

 

WORK PIECE

  

GROUND CABLES  (TWO CABLES)

  

AC 110V/230V 5A  Please confirm the input voltage before connecting to power supply.

Stud torch without ground cable.

Need to use two ground cables.

Summary of Contents for M30 Pro ALU

Page 1: ...Pro M30 Pro ALU INSTRUCTION MANUAL We have the right to improve and update the machine The picture and the content are just for your reference IN20809 2017 Chief Automotive Technologies CO9910 4 Rev 2 10 17 ...

Page 2: ...he switch off when connecting or removing cables from the machine 4 When performing machine maintenance or repair the switch must be turned off after 5 minutes 5 The stud clamp is inside the stud welding torch The inside diameter of stud clamp must be suitable for the stud screw Do not use worn stud clamp 6 Stud welding may cause welding arcs and metal spatter use appropriate safety protection and...

Page 3: ...ly Check the stud welding strength If the strength is not sufficient adjust the torch pressure recharge and repeat the steps Traditional method such as rivets lock screws and common welding typically damages the base metal The stud welding process does not damage the base metal Using this specific welding function heat will not affect the back side of work piece The back of the work piece will hav...

Page 4: ...ot making a good connection Keep the stud screw contacted to the base metal vertically 90 degrees 7 The stud welding voltage is not correct 8 The capacitor is damaged or limiting voltage 9 Welding torch must not have movement when welding All feet must contact base metal 10 Stud screw extends too long or too short from the stud clamp 11 Base metal has distortion dented or has moved while welding 1...

Page 5: ... connector 3 The ground cable must be a clamped to the base metal 4 All cables must be kept straight If the cable is winding it will imact with the stud welding performance For cable connections refer to the diagram 1 For stud welding torch without ground cable only for M30 Pro ALU CONTROL CABLE STUD WELDING TORCH CABLE STUD WELDING TORCH WORK PIECE GROUND CABLES TWO CABLES AC 110V 230V 5A Please ...

Page 6: ...E Stud torch with ground cable Only use one ground cable Spot welding torch Use one or two ground cables STUD WELDING TORCH CABLE CONTROL CABLE STUD WELDING TORCH GROUND CABLE ONE CABLE WORK PIECE 2 For stud welding torch with earth cable only for M30 Pro ALU 3 For spot welding for M30 Pro M30 Pro ALU ...

Page 7: ...ne will clear the save settings E F Output power adjustment The larger number the higher output power G Socket for work clamp H Control socket for torch I Socket for torch J Power switch K Input power cable Confirm the power voltage before use L Ground connector for the machine case Φ4 5 steel stud Φ4 5 steel stud This function is only for M30 Pro ALU round washer quick puller slide hammer star wa...

Page 8: ...istance Trigger Handle Torch head holder 3 support feet Screw clamp Shell Pressure adjustment Diagram 4 1 Stud screw must extend 2 0mm from 3 support feet shown in Diagram 4 2 Turn the Spring adjustment left stud welding heat will increase torch pressure will reduce 3 Turn the Spring adjustment right stud welding heat will reduce torch pressure will increase 4 When torch pressure becomes low remov...

Page 9: ... screw clamp and gag lever post 3 Insert new screw clamp and gag lever post to torch head Make sure the diameter of the clamp is correct and the length of the gag lever post is adjusted so the screw stud is located 1 2mm past screw clamp 4 Use socket wrench to locking the clamp fixed screw Note When using a new screw clamp a pliers must be used to compress the groove of the screw clamp This will i...

Page 10: ...ted correctly Install the screw clamp and gag lever post in the torch 5 Make sure the stud gun and cables are connected properly to the machine and workpiece Connect the input cable and turn on 2 8 2 operate stud welding 1 Insert the stud screw to screw clamp Note Make sure the stud screw is inserted to the end of the screw clamp and makes contact to the gag lever post 2 Keep the 3 support feet co...

Page 11: ... diameter total length internal thread screw diameter total length thread diameter 3 Safety precautions WELDING CAN BE HARMFUL TO YOURSELF AND OTHERS The user must be educated on hazards summarized below deriving from welding operations For more detailed information refer to the manual ELECTRIC SHOCK May be fatal Install and ground the welding machine according to the applicable regulations Do not...

Page 12: ...PLOSIONS Do not weld in the vicinity of containers under pressure or in the presence of explosive dust gases or fumes All cylinders and pressure regulators used in welding operations should be handled with care ELECTROMAGNETIC COMPATIBILITY This machine is manufactured in compliance with the instructions contained in the harmonized standard and must be used solely for professional purposes in an i...

Page 13: ...13 Notes ...

Page 14: ...14 Notes ...

Page 15: ...15 Notes ...

Page 16: ...996 Industrial Dr Madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 www chiefautomotive com Chief reserves the right to alter product specifications and or package components without notice ...

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