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Page 19

For technical questions, please call 1-800-444-3353.

SKU 67255

Flip the Chain Guide Bar over before 

6. 

mounting the new saw Chain. This 

will ensure that the Chain Guide Bar 

wears evenly over time.

Direction of Saw 

Chain Cutters

Saw

Guide 

Bar 

Nose

Figure 16

7.  Place the new Saw Chain around 

the  Sprocket and over the Guide 

Bar. Make sure the Cutters of the 

Saw Chain are facing away from the 

Chain Saw along the top edge of the 

Guide Bar. Fit the Chain in the groove  

around the Guide Bar.
Replace the Drive Cover (3).

8. 

note:

 The tab on the Driver Cover (3)must 

slide into a slot on the Right Housing 

(29) and the lock-pin to be locked into 

the housing prior to securing the nut. 

Do not force.
Finger tighten the Nut, then tension 

9. 

the Saw Chain following the steps in 

the Saw Chain Tension section, on 

page 12.

warning!

  If the supply cord of this 

power tool is damaged, it must be 

replaced only by a qualified service 

technician.

Summary of Contents for CHICAGO ELECTRIC 67255

Page 1: ...rved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical ques...

Page 2: ...pecifications 10 Unpacking 10 Chain Saw Features 10 Operating Instructions 12 Saw Chain Tension 12 Work Piece and Work Area Set Up 13 General Operating Instructions 13 Basic Felling Limbing and Bucking Cut Techniques 14 Maintenance And Servicing 17 Cleaning Maintenance and Lubrication 17 Cleaning Maintenance and Lubrication Schedule 20 Troubleshooting 21 Parts List 22 ASSEMBLY DIAGRAM 23 Parts Lis...

Page 3: ...ert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury Chain Saw Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may ...

Page 4: ...ing case Don t Force Chain Saw 7 It will do the job better and safer at the rate for which it was intended Use Right Tool 8 Cut wood only a Don t use chain saw for purpose b not intended for example Don t use chain saw for cutting plastic masonry non wood building materials Dress properly 9 Do not wear loose clothing or a jewelry They can get caught in moving parts Rubber gloves and non skid footw...

Page 5: ...s c not turn it off Do not operate a chain saw that d is damaged improperly adjusted or is not completely and securely assembled Be sure that the saw chain stops moving when the trigger is released Guard Against Kickback 16 WARNING KICKBACK may occur when the nose or tip of the guide bar touches an object or when the wood closes in and pinches the saw chain in the cut Tip contact in some cases may...

Page 6: ...g and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do th...

Page 7: ...on free periods each 5 day of work Grip tool as lightly as possible while 6 still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool 7 as explained in this manual If any abnormal vibration occurs stop use immediately Save these instructions Grounding To prevent electric shock and death from incorrect grounding wire connection Check with a qualified electricia...

Page 8: ... using one extension cord 5 for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A If you are using an extension cord 6 outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Make sure the extension cord is 7 properly wired and in good electrical condition Always replace a damage...

Page 9: ...l questions please call 1 800 444 3353 SKU 67255 Symbology Double Insulated Canadian Standards Association Underwriters Laboratories Inc V Volts Alternating Current A Amperes n0 xxxx min No Load Revolutions per Minute RPM ...

Page 10: ...rmation regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Chain Saw Features Lockout Switch 48 Trigger Switch 49 Power Cord 52 Power Cord Clip Bar Oil Cap 19 Guide Bar Nose Chain Guide Bar 71 Spiked Bumper Saw Chain 72 Front Handle Guard 30 Front Handle Behind Guard Rear Handle Drive Cover 3 Figure 1 Bucking The process of cross 1 cutting a...

Page 11: ...representative sample of chain saws Lockout Switch A movable stop that 12 prevents the unintentional operation of the Trigger Switch until manually activated Normal Cutting Position Those 13 positions assumed in performing the bucking and felling cuts Notching Undercut A notch cut in a 14 tree that directs the tree s fall Oiler Control a System for oiling the 15 Guide Bar and Saw Chain Rear Handle...

Page 12: ...ction under the Guide Bar Pull the Saw Chain away from the Guide Bar The Saw Chain should snap back against the Guide Bar The Chain should fit snuggly in the groove of the Chain Guide Bar yet you should still be able to slide the chain along the Chain Guide Bar by hand There should be no sagging between the Guide Bar and Saw Chain on the underside of the Guide Bar If the Saw Chain needs adjustment...

Page 13: ...h Bar and Chain oil not included Then replace the Oil Fill Cap Stand in front of the wood to be cut 2 with your feet firmly in place Connect the outdoor rated extension 3 cord not included to the Power Cord 52 of the Chain Saw Make sure the electrical cord is away from the cutting area Figure 4 Note Front Handle Guard not shown in illustration 4 Grasp the Handles with both hands Always grip the ha...

Page 14: ...cause any property damage Before felling is started consider the natural lean of the tree the location of larger branches and the wind direction to judge which way the tree will fall The Chain Saw operator should keep on the uphill side of the terrain as the tree will likely roll or slide downhill after it is felled 2 Figure 5 A retreat path should be planned and cleared as necessary before cuts a...

Page 15: ...complete and use wedges of wood plastic or aluminum to open the cut and drop the tree along the desired line of fall When the tree begins to fall remove 7 the Chain Saw from the cut Turn off the Chain Saw and put it down Then use the retreat path planned Be alert for overhead limbs falling and watch your footing Limbing Figure 7 8 When limbing trimming branches from a fallen tree leave the larger ...

Page 16: ...T TO AVOID PINCHING 12 When the log is supported on both ends cut 1 3 of the log s diameter from the top overbuck Then make the finished cut by underbucking the lower 2 3 diameter of the log to meet the first cut Figure 11 STAND ON UPHILL SIDE WHEN CUTTING BECAUSE LOG MAY ROLL 13 When bucking on a slope always stand on the uphill side of the log When cutting through to maintain complete control re...

Page 17: ...ake sure the Oil Tank 18 is filled with Bar and Chain oil not included Oil is automatically applied to the Saw Chain when the Oil Reservoir is full IF THE SAW CHAIN 72 BECOMES 3 LOOSE adjust the Saw Chain tension as described under Tool Setup WHEN NECESSARY 4 have the Saw Chain 72 sharpened by a qualified technician following the manufacturer s instructions PERIODICALLY 5 turn the Chain Guide Bar ...

Page 18: ...t c Vibration increases d Warning Be sure to wear safety gloves when handling the Saw Chain Follow the Saw Chain manufacturer s instructions for sharpening the Saw Chain Replacing the Saw Chain WARNING Do not attempt to install a Saw Chain or Chain Guide Bar other than the size and type provided and listed in the Specifications Chart on page 10 Soak the new Saw Chain overnight 1 in Chain Bar Sproc...

Page 19: ... Saw Chain are facing away from the Chain Saw along the top edge of the Guide Bar Fit the Chain in the groove around the Guide Bar Replace the Drive Cover 3 8 Note The tab on the Driver Cover 3 must slide into a slot on the Right Housing 29 and the lock pin to be locked into the housing prior to securing the nut Do not force Finger tighten the Nut then tension 9 the Saw Chain following the steps i...

Page 20: ... air quality and other factors If you have doubts about your ability to safely service this tool have a qualified technician service the equipment instead Note These procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment Weekly Maintenance Clean Guide Bar and turn over a Deburr Guide Bar following b manufacturer s ins...

Page 21: ...tension Cords in GROUNDING section page 8 Performance decreases over time Accessory dull or damaged 1 Carbon brushes worn or 2 damaged Keep cutting accessories sharp 1 Replace as needed Have qualified technician replace 2 brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have a technician service the tool Overheating Forcing tool to work too fast 1 ...

Page 22: ...1 33 Screw M4 x 10 1 34 Bearing 1 35 Micro Switch 1 36 Bolt M8 1 37 Circlip Ø 16 1 38 Output Shaft 1 PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or distributor has provided the parts list and assembly diagram in this manual as a reference tool only Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make ...

Page 23: ...Page 23 For technical questions please call 1 800 444 3353 SKU 67255 ASSEMBLY DIAGRAM ...

Page 24: ...ch 1 50 Trigger Spring 1 51 Cable Sheath 1 52 Power Cord 1 53 Cable Plate 1 54 Left Housing 1 55 Screw 1 56 Motor Rear Holder 1 57 Carbon Brush 2 Part Description Qty 58 Brush Holder 2 59 Plate 2 60 Screw 2 61 Stator 1 62 Pump 1 63 Oil Plug Cover 1 64 Piston Support 1 65 Worm Gear Shaft 1 66 Worm Gear 1 67 Spring Washer Ø 4 2 68 Washer Ø 4 2 69 Nut M4 2 70 Stator Fixing Board 1 71 Chain Guide Bar ...

Page 25: ...U 67255 ASSEMBLY DIAGRAM Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts ...

Page 26: ...ncidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint ...

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