Chicago Electric 98759 Set Up And Operating Instructions Manual Download Page 8

SKU 98759 

For technical questions, please call 1-800-444-3353. 

Page 8

for the job onto the end of the Spot 

Welder firmly.

Insert one of the included electrodes 

6. 

(16) and tighten the Lock Screw (12) 

to fix the electrode in place.

Clamp the electrode holder of the 

7. 

ARC welder onto the Connection (15) 

of the Spot Welder.  
Adjust the output to no greater than 

8. 

50 Amps.

9. 

 danger! to prevent serious 

injury and death.  if the operator 

is not holding the Spot welder, it 

must be sitting on a nonconduc-

tive, nonflammable surface.  The 

Spot welder will immediately 

turn on when the power button 

is turned on. the connection be-

tween the Spot welder and the 

electrode clamp of the arc welder 

must also be must be sitting on 

a nonconductive, nonflammable 

surface.

Turn on the ARC welder.  

10. 

Pull the Trigger all the way back and 

11. 

touch the prongs to the workpiece.  
Release the trigger slowly until it 

12. 

connects the workpiece, then pull the 

trigger back about 1/16”.  The arc will 

be ignited.  The weld should take two 

to three seconds to complete.  
Pull the trigger all the way back to 

13. 

break the arc.
Allow the Spot Welder to cool down 

14. 

after ten welds.  

When finished welding; lift the elec-

15. 

trode from the workpiece, discharge 

the electrode to ground and turn the 

Welder off.  Disconnect the Spot 

Welder from its power source.
Place the Spot Welder down on a 

16. 

nonflammable, nonconductive sur

­

face to cool.
To prevent accidents, disconnect the 

17. 

Spot Welder from the ARC welder 

after use.  Clean, then store the tool 

indoors out of children’s reach.

troubleSHooting

Symptom

cause

Solution

Weld does not occur.

Unit not plugged in.

1. 

Blown fuse or circuit breaker.

2. 

Plug Power Cord into electrical outlet.

1. 

Replace fuse or reset circuit breaker.

2. 

Weld not strong/deep 

enough.

Electrode dirty or oxidized.

1. 

Poor contact with metals.

2. 

Electrode holder dirty or oxidized.

3. 

Clean or replace Electrode. 

1. 

Press harder against workpiece/.

2. 

Clean area with copper cleaner and 

3. 

fine wet-dry sandpaper.

Longer than normal 

weld time required.

Metals to be welded are dirty. 

1. 

Electrode dirty, oxidized, or pitted.

2. 

Nuts on Conductors loose.

3. 

Facility line voltage low.

4. 

Clean metals with fine wet-dry 

1. 

sandpaper.
Clean, resurface, or replace Electrode.

2. 

Tighten nuts.

3. 

Check line voltage with voltmeter.

4. 

Burn through at weld 

point.

Weld time too long.

1. 

Electrode dirty, oxidized, or pitted.

2. 

Shorten weld time.

1. 

Clean, resurface, or replace Electrode.

2. 

reV 09c

Summary of Contents for 98759

Page 1: ...right 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly ...

Page 2: ...alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instru...

Page 3: ... personal inju ries Prevent unintentional starting En c sure the switch of the stick welder is in the off position before con necting to power source picking up or carrying the tool Do not overreach Keep proper d footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose e clothing or jewelry Keep your hair clothing and ...

Page 4: ...mity to heart pacemaker could cause pacemaker interference or pacemak er failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked on Properly maintain and inspect to avoid electrical shock Any power cord must be properly grounded Ground Fault Circuit Inter rupter GFCI should also be imple mented it prevents sustained elec trical shock WARNING The ...

Page 5: ...body protection Do not allow viewing by visitors without proper eye and body protection Use a welding helmet with 11 lens and arc shaded filter plate 3 Prevent accidental fires Remove any combustible material from the work area Move flammable and explosive material at least 35 feet from the welding arc to prevent welding sparks or mol ten metal from starting a fire Keep a type ABC fire extinguishe...

Page 6: ...ortable 12 fire resistant screens Protect com bustible walls ceilings floors etc from sparks and heat with fire resis tant covers Do not weld sealed containers All 13 containers should be considered un safe unless they have been declared safe by a qualified person Use a non conductive safety mat on 14 the work surface to insulate the op erator from the work surface Read the directions for the stic...

Page 7: ... injury and distraction Route the power cord along a safe 2 route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to al low free movement while working Secure loose work pieces using a 3 vise or clamps not included to pre vent movement while working There must not be hazardous o...

Page 8: ...l down 14 after ten welds When finished welding lift the elec 15 trode from the workpiece discharge the electrode to ground and turn the Welder off Disconnect the Spot Welder from its power source Place the Spot Welder down on a 16 nonflammable nonconductive sur face to cool To prevent accidents disconnect the 17 Spot Welder from the ARC welder after use Clean then store the tool indoors out of ch...

Page 9: ...r condition that may affect its safe operation After Use 2 clean external surfaces of the tool with clean cloth 3 WARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or distributor has provided the parts list and assembly diagram in this manual as a reference tool only Neither t...

Page 10: ...ly 1 Parts List Part Description Qty 9 Spring 1 10 Frame Handle 1 11 Screw M4x22 1 12 Lock Screw M5x10 1 13 Screw M4x12 4 14 Nut M4 1 15 Connection 1 16 Electrode not shown 2 Diagram Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individuall...

Page 11: ...cidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is express ly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint...

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