Chicago Electric 98759 Set Up And Operating Instructions Manual Download Page 7

SKU 98759 

For technical questions, please call 1-800-444-3353. 

Page 7

SpeciFicationS

Input

35 to 50 Amps

Material Range 18 Gauge Maximum
Electrode Size

 5-7/8” L x 0.279” D (2 included)

Weld Time

2 to 3 Seconds

unpacKing

When unpacking, check to make sure 

that the item is intact and undamaged.  If 

any parts are missing or broken, please 

call Harbor Freight Tools at  

1­800­444­3353 as soon as possible.

operating inStructionS

  read the entire important 

SaFetY inFormation 

section at the beginning of this 

manual including all text under 

subheadings therein before set 

up or use of this product.

tool Set up

 

to preVent 

SeriouS injurY 

From accidental 

operation: 

turn the power Switch of the 

arc welder to its “oFF” 

position and unplug the tool 

from its electrical outlet 

before performing any 

inspection, maintenance, or 

cleaning procedures.

work piece and work area Set up

Designate a work area that is clean 

1. 

and well­lit.  The work area must not 

allow access by children or pets to 

prevent injury and distraction.

Route the power cord along a safe 

2. 

route to reach the work area without 

creating a tripping hazard or exposing 

the power cord to possible damage.  

The power cord must reach the work 

area with enough extra length to al­

low free movement while working.
Secure loose work pieces using a 

3. 

vise or clamps (not included) to pre­

vent movement while working.
There must not be hazardous ob­

4. 

jects, such as utility lines or foreign 

objects, nearby that will present a 

hazard while working.

general operating instructions

 

to preVent 

deatH or 

SeriouS injurY: 

do not touch any metal part of 

the Spot welder when it is 

powered.

Read the manual for the ARC (stick) 

1. 

welder that is being used to power 

the Spot Welder.
If welding on a vehicle; disconnect 

2. 

the vehicle’s battery.
Clean the work thoroughly before 

3. 

beginning operation.  Remove all 

grease, paint, and oil from the work­

piece.
Wear protective gear whenever weld­

4. 

ing.
Choose the Welding Head that suits 

5. 

the needs of the job best.  The Two 

Prong Head (1) is best suited for 

welding inside corners and on curved 

surfaces.  The Four Prong Head (2) 

is best suited for welding on flat sur

­

faces.  Twist the correct welding head 

Summary of Contents for 98759

Page 1: ...right 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly ...

Page 2: ...alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instru...

Page 3: ... personal inju ries Prevent unintentional starting En c sure the switch of the stick welder is in the off position before con necting to power source picking up or carrying the tool Do not overreach Keep proper d footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose e clothing or jewelry Keep your hair clothing and ...

Page 4: ...mity to heart pacemaker could cause pacemaker interference or pacemak er failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked on Properly maintain and inspect to avoid electrical shock Any power cord must be properly grounded Ground Fault Circuit Inter rupter GFCI should also be imple mented it prevents sustained elec trical shock WARNING The ...

Page 5: ...body protection Do not allow viewing by visitors without proper eye and body protection Use a welding helmet with 11 lens and arc shaded filter plate 3 Prevent accidental fires Remove any combustible material from the work area Move flammable and explosive material at least 35 feet from the welding arc to prevent welding sparks or mol ten metal from starting a fire Keep a type ABC fire extinguishe...

Page 6: ...ortable 12 fire resistant screens Protect com bustible walls ceilings floors etc from sparks and heat with fire resis tant covers Do not weld sealed containers All 13 containers should be considered un safe unless they have been declared safe by a qualified person Use a non conductive safety mat on 14 the work surface to insulate the op erator from the work surface Read the directions for the stic...

Page 7: ... injury and distraction Route the power cord along a safe 2 route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to al low free movement while working Secure loose work pieces using a 3 vise or clamps not included to pre vent movement while working There must not be hazardous o...

Page 8: ...l down 14 after ten welds When finished welding lift the elec 15 trode from the workpiece discharge the electrode to ground and turn the Welder off Disconnect the Spot Welder from its power source Place the Spot Welder down on a 16 nonflammable nonconductive sur face to cool To prevent accidents disconnect the 17 Spot Welder from the ARC welder after use Clean then store the tool indoors out of ch...

Page 9: ...r condition that may affect its safe operation After Use 2 clean external surfaces of the tool with clean cloth 3 WARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or distributor has provided the parts list and assembly diagram in this manual as a reference tool only Neither t...

Page 10: ...ly 1 Parts List Part Description Qty 9 Spring 1 10 Frame Handle 1 11 Screw M4x22 1 12 Lock Screw M5x10 1 13 Screw M4x12 4 14 Nut M4 1 15 Connection 1 16 Electrode not shown 2 Diagram Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individuall...

Page 11: ...cidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is express ly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint...

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