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SKU 98544 

For technical questions, please call 1-800-444-3353. 

Page 14

paRTS LIST

part

Description

Qty.

1

Screw (M6 x 16)

1

2

3/8” Keyless Chuck

1

3

Screw (M2.2 x 12)

4

4

Mounting Plate

1

5

Spring Holder

1

6

Torque Control

1

7

Sleeve

1

8

Torque Spring

1

9

C-Ring

1

10

Washer

1

11

Ball

15

12

Washer

1

13

Clutch Washer

1

14

Ball

16

15

Bushing

1

16

Gear Housing

1

17

Output Shaft

1

18

Ring Gear

1

19

Planet Gear 

6

20

Sun Gear 

1

21

Washer 

1

22

Screw (M3x6) 

2

23

Mounting Bracket 

1

24

Screw (M2.2x12)

4

25

Motor Pinion 

1

26

Motor 

1

27

Screw (M2.9x14)

2

28

Housing Cover 

1

29

Screw (M2.9x16) 

7

30

E-Washer

1

31

Red Wire

paRTS LIST

part

Description

Qty.

32

Black Wire 

1

33

Speed Switch 

1

34

Rivet 

2

35

Positive Contact Plate 

1

36

Negative Contact Plate  

1

37

Control Contact Plate 

1

38

Direction Lever 

1

39

Housing Support 

1

40

Screw (M2.9x10) 

1

41

Recharging Contact Plate 

2

42

Heat Sink

1

43

PCB Supporter

1

44

Battery Pack

1

45

Battery Pack Holder

1

46

Lock Spring 

1

47

Power Pack Lock 

1

48

Screw (M2.2x8) 

1

49

Power Pack 

1

50

Holder Plate

1

51

Charging Plate 

3

52

Screw (M2.2x14 4)

4

53

Power Pack Cover 

1

54

Charger Housing

1

55

Spring Plate 

1

56

Charger Contact Plate 

2

57

Charger 

1

58

Charger Stand Support

1

59

Screw (M2.2x14) 

4

60

Adapter

1

61

Trigger

1

62

Bit Adapters

1 set

pLEaSE REaD THE FOLLOWIng CaREFuLLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLy 

DIAgRAM IN THIS MANUAL AS A REFERENCE TOOL ONLy.  NEITHER THE MANUFACTURER OR 

DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT 

HE OR SHE IS qUALIFIED TO MAKE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS 

qUALIFIED TO REPLACE ANy PARTS OF THE PRODUCT.  IN FACT, THE MANUFACTURER AND/

OR DISTRIBUTOR ExPRESSLy STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD 

BE UNDERTAKEN By CERTIFIED AND LICENSED TECHNICIANS, AND NOT By THE BUyER.  THE 

BUyER ASSUMES ALL RISK AND LIABILITy ARISINg OUT OF HIS OR HER REPAIRS TO THE 

ORIgINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISINg OUT OF HIS OR HER 

INSTALLATION OF REPLACEMENT PARTS THERETO.

Summary of Contents for 98544

Page 1: ...anual Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for...

Page 2: ...afety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and ...

Page 3: ...power tools may result in serious personal injury Use personal protective equip b ment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropri ate conditions will reduce personal injuries Prevent unintentional starting c Ensure the switch is in the off po sition before connecting to power source and or battery pack pick i...

Page 4: ...tools sharp and f clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories g and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations differ ent from those intended could result in a hazardous situation ...

Page 5: ...the Charger by pulling on the Power Cord Keep the Power Cord away from heated surfaces To avoid electrical shock do not 7 handle the Charger or the Cordless Drill Driver with wet hands Keep the Handles of the Cordless 8 Drill Driver dry clean and free from oil or grease Avoid unintentional starting 9 Make sure you are prepared to begin work before turning on the Cordless Drill Driver Never leave t...

Page 6: ...d Fault Circuit Inter rupter GFCI should also be imple mented it prevents sustained elec trical shock Some dust created by power sand 16 ing sawing grinding drilling and other construction activities contains chemicals known to the State of Cali fornia to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from b...

Page 7: ... 3 vibration effects on the user Use tools with the lowest vibration 4 when there is a choice between dif ferent processes Include vibration free periods each 5 day of work Grip tool as lightly as possible while 6 still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool 7 as explained in this manual If any abnormal vibration occurs stop use immediately Save t...

Page 8: ...c the Canadian Standard Association and the National Electri cal Code See Outlets for 2 Prong Plug Double insulated tools may be used 2 in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Grounded 1 tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from th...

Page 9: ...lutions per Minute RPM Specifications Power Source 1 3Ah Battery 10 8v Lithium Ion Charge Time 3 5 Hours after initial charge Charger Input 120V 60Hz Charger Output 15V DC 400mA Chuck Type 3 8 Jacobs Keyless Max Torque 100 in lb Torque Settings 22 Clutch Settings Variable Speed 0 600 RPM Reversible Yes Trigger Lock Yes Weight 2 lb Drill Only Unpacking When unpacking make sure the item is intact an...

Page 10: ...t generated the faster the battery will lose power A battery that gets too hot can be permanently damaged Never over discharge a battery by using the tool after performance decreases Never attempt to discharge a battery by continuing to pull the trigger When tool performance begins to diminish stop the tool recharge the battery and use a fully charged battery for optimal performance When the Batte...

Page 11: ... in the following pages refer to the Parts List Assembly Diagram Remove the Battery Pack 44 from the tool and set the Direction Lever 38 to its center locked position before making any adjustments changing accessories or storing the tool 1 In order to use the included screw driver bits you must first attach the Bit Adapter 62 into the Chuck 2 With the Chuck pointing away from you turn the Chuck cou...

Page 12: ...rill Driver When driving screws start with a 7 lower torque setting When drilling in light gauge metal or 8 wood use a wooden block to back up the material and prevent damage to the workpiece Mark the center of the hole to be 9 drilled with a center punch not in cluded to give a Drill Bit a starting point and to prevent it from walking Lubricate the Drill Bit with cutting oil 10 not included when ...

Page 13: ...attery from the tool before performing inspection maintenance or cleaning procedures Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use BEFORE EACH USE 1 inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wir ing and any other condition that...

Page 14: ... Pack Holder 1 46 Lock Spring 1 47 Power Pack Lock 1 48 Screw M2 2x8 1 49 Power Pack 1 50 Holder Plate 1 51 Charging Plate 3 52 Screw M2 2x14 4 4 53 Power Pack Cover 1 54 Charger Housing 1 55 Spring Plate 1 56 Charger Contact Plate 2 57 Charger 1 58 Charger Stand Support 1 59 Screw M2 2x14 4 60 Adapter 1 61 Trigger 1 62 Bit Adapters 1 set PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or...

Page 15: ...1 800 444 3353 Page 15 ASSEMBLY DIAGRAM 1 2 3 4 5 55 6 7 8 9 10 13 12 11 14 15 16 17 18 19 20 21 22 23 26 25 24 54 56 57 58 59 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 32 31 33 30 29 28 27 61 Not Shown Adapter 60 Bit Adapters 62 ...

Page 16: ...ieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our e...

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