Chicago Electric 93881 Assembly And Operating Instructions Manual Download Page 18

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PARTS LIST & ASSEMBLY DIAGRAM - GENERATOR ASSY.

NOTE:

Some parts are listed and shown for illustration purposes only,

and are not available individually as replacement parts.

SKU 93881

For technical questions, please call 1-800-444-3353

PAGE 18

Part #

Description

Qty.

Part #

Description

Qty.

Flange Bolt (M5x10)

Rotor Assy.

2A End

Cover

Rectifier

Flange Bolt (M6x85)

10A

Screw

Rear Cover

11A

Bearing (6202)

Flange Bolt (M8x20)

4 12A Stator

Assy.

Front Cover

13A

Flange Bolt (M8x175)

7A Fan

Blade

10A

11A

12A

13A

Summary of Contents for 93881

Page 1: ... written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Due to continuing improvements actual product may differ slightly from the product described herein WARNING Your Warranty Is Voided If You do not put engine oil in the Engine s crankcase prior to its first use Before each...

Page 2: ...ids gases or dust Power tools create sparks which may ignite the dust or fumes SKU 93881 For technical questions please call 1 800 444 3353 PAGE 2 NOTE Not CARB approved for use in California Item Description Electrical Requirements 1 000 Watts Maximum Output 120 VAC 3 Prong Outlet Qty 2 With 8 AMP Push Button Circuit Breaker Protection 12 VDC Outlet Qty 1 With 12 AMP Push Button Circuit Breaker P...

Page 3: ...each Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations 6 Use safety equipment Always wear eye protection Always wear ANSI approved safety impact goggles when using this product ANSI approved hearing protection must also be used TOOL USE AND CARE 1 Do not force the tool Use the correct tool for your application ...

Page 4: ...n the Engine s crankcase prior to its first use Before each use check the oil level Never run the Engine with low or no engine oil Running the Engine with low or no oil will permanently damage the unit 2 Maintain labels and nameplates on the Generator These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 5 Check for misalignment or binding of mov...

Page 5: ... Engine and surrounding areas clean at all times 3 When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oil rags in a covered metal container 4 Never store fuel or other flammable materials near the Generator 5 Do not smoke or allow sparks flames or other sources of ignition aroun...

Page 6: ...ng protection when operating or working around the Generator when it is running SKU 93881 For technical questions please call 1 800 444 3353 PAGE 6 ELECTRICAL PRECAUTIONS 1 All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians and in compliance with all relevant local state and federal electrical codes and standards and other regula...

Page 7: ...s compatible with the electrical characteristics and rated capacities of the Generator 7 Be sure the Power Switch 14 is in its OFF position before moving the Generator and before performing any service maintenance or cleaning procedures on the unit 8 Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals th...

Page 8: ...r the Engine MUST be filled with a high quality 10W 30 grade engine oil See Figure B 2 To do so remove the Oil Dipstick Cover 12B Then unscrew and remove the Engine Oil Dipstick Pour approximately 1 2 quart of engine oil into the Dipstick Hole Do not overfill See Figure B 3 Clean the Oil Dipstick Then screw the Dipstick fully back into the Dipstick Hole Unscrew and remove the Oil Dipstick again an...

Page 9: ...remove the Fuel Tank Cap 5B and fill the Fuel Tank with unleaded gasoline Then replace the Fuel Tank Cap Thereafter check the Fuel Tank 19B for the amount of unleaded gasoline When necessary refill the Fuel Tank See Figure C 3 NOTE Periodically make sure to check the Fuel Filter 4B for excessive dirt and debris If necessary remove the Fuel Filter and clean with compressed air See Figure C FUEL FIL...

Page 10: ...iling wind direction 2 Locate the Generator on a concrete slab or other area where rain drainage or flood waters can not reach it 3 Generator placement should allow four feet of access to all sides for maintenance and for proper air cooling 4 Place the Generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords Grounding The Generator ...

Page 11: ...or from overloading Should a Circuit Breaker trip unplug all electrical loads from the Generator Allow the Generator to cool down Then push the Circuit Breaker and restart the Engine See Figure E 4 Power On Light 13 Indicates voltage is being provided by the Generator See Figure E 5 12V DC Outlet 8 Supplies voltage to 12 volt DC appliances such as radios emergency lights etc IMPORTANT This Outlet ...

Page 12: ... for detailed information about starting running stopping and maintaining the Engine 1 Check to make sure the Engine Power Switch 14 is in its OFF position See Figure E 2 CAUTION Make sure to unplug any load from the Generator before starting to prevent permanent damage to any appliances tools or equipment 3 CAUTION Engine oil MUST be added to the Engine s crankcase prior to starting and running t...

Page 13: ... Power Switch 14 to its ON position See Figure G 3 Grasp the Handle on the Engine Pull Start Cord and pull slowly until resistance is felt Allow the Cord to rewind slowly Then pull the Handle with a rapid full arm stroke Allow the Cord to rewind slowly If necessary repeat this procedure until the Engine starts See Figure G 4 When the Engine starts slowly turn the Engine Choke Lever to its RUN posi...

Page 14: ...roximate wattage requirement for most appliances tools and equipment with inductive type motors multiply the wattage that was calculated by 2 times to assure adequate Generator capacity 6 NOTE The starting and running wattage for resistant loads are the same Example a 100 Watt light bulb requires only 100 Watts to start Most resistant loads will be listed in wattage 7 Always power the largest elec...

Page 15: ... of moving parts cracked or broken parts loose hose connections and any other condition that may affect the safe operation of the Generator and Engine If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 Generator maintenance Keep the Generator clean and dry at all times The Generator should not be operated or stored in locations that i...

Page 16: ...n wrong position 5 Fuel valve lever in CLOSED position 6 Generator loaded during start up 7 Spark plug wire loose 8 Fuel line clogged 9 Faulty ignition system 1 Add fuel or oil See pages 8 9 2 Turn engine power switch to the ON position See page 11 3 Replace spark plug See Engine manual 4 Properly adjust choke See page 13 5 Turn fuel valve lever to OPEN position See page 13 6 Remove load from Gene...

Page 17: ... are not available individually as replacement parts Part Description Qty Part Description Qty 1 Wiring Harness Assy 1 8 12V DC Outlet 1 2 Capacitor 1 9 Control Panel 1 3 Screw ST4 2x13 4 10 DC Circuit Breaker 1 4 120V AC Outlet 2 11 Ground Bolt M4x12 1 5 Screw M4x10 2 12 AC Circuit Breaker 1 6 Circuit Breaker Nut 2 13 Power On Light 1 7 Grounding Nut M4 2 14 Engine Power Switch 1 ...

Page 18: ...or technical questions please call 1 800 444 3353 PAGE 18 Part Description Qty Part Description Qty 1A Flange Bolt M5x10 2 8A Rotor Assy 1 2A End Cover 1 9A Rectifier 1 3A Flange Bolt M6x85 4 10A Screw 1 4A Rear Cover 1 11A Bearing 6202 1 5A Flange Bolt M8x20 4 12A Stator Assy 1 6A Front Cover 1 13A Flange Bolt M8x175 1 7A Fan Blade 1 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A ...

Page 19: ...er 2 34B Screw M6x20 8 13B Screw ST4 2x13 12 35B Bolt M8x20 2 14B Fuel Cock 1 36B Screw M5x12 5 15B Fuel Hose 1 1 37B Bolt M8x40 2 16B Clip 6 38B Throttle Lever Enclosure 1 17B Fuel Hose 2 1 39B Pull String Guide 1 18B Fuel Hose 1 40B Choke Label 1 19B Fuel Tank 1 41B Run Stop Label 1 20B Fuel Hose 3 1 42B Spark Plug Wrench 1 21B Engine Air Shroud 1 43B Screwdriver 1 22B Bolt M6x10 3 PARTS LIST AS...

Page 20: ...or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accom...

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