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Page 13

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SKU 92880 

        

MAInTEnAnCE AnD 

SERVICIng

  Procedures not specifically 

explained in this manual must 

be performed only by a qualified 

technician.

 

TO pREVEnT 

SERIOuS InjuRY 

FROM ACCIDEnTAL 

OpERATIOn: 

Turn the power Switch of the tool 

off and remove the Battery pack 

before performing any 

inspection, maintenance, or 

cleaning procedures.
TO pREVEnT SERIOuS InjuRY 

FROM TOOL FAILuRE: 

Do not use damaged equipment.  

If abnormal noise or vibration 

occurs, have the problem 

corrected before further use.

Cleaning, Maintenance, and Lubrication

BEFORE EACh uSE,

1. 

 inspect the 

general condition of the tool.  Check for 

loose screws, misalignment or binding of 

moving parts, cracked or broken parts, 

damaged electrical wiring, and any 

other condition that may affect its safe 

operation.

AFTER uSE,

2. 

 wipe external surfaces of 

the tool with clean cloth.
Periodically blow dust and grit out of the 

3. 

motor vents using dry compressed air.  

Wear ANSI-approved safety goggles and 

NIOSH-approved breathing protection 

while doing this.

A plastic storage case has been provided 

4. 

for safe storage of your Rotary Tool and 

its bits, parts and accessories.  Always 

store your tool and its accessories in the 

case provided.

Protect the tool and its parts and 

5. 

accessories from moisture and damp or 

corrosive atmospheres.

Protect this tool from damage.  Do 

6. 

not leave it in a place where it can be 

banged around, such as a truck bed or 

vehicle trunk.

Some of the bits provided are “grinding 

7. 

bits” using stone abrasives.  During use, 

these may clog up with removed material 

or lose their shape.  To clean and 

reshape these bits, run them against the 

provided Dressing Stone. The Dressing 

Stone will abrade away the clogging 

materials and will reshape the Grinding 

Bits as appropriate.
NiCd 

8. 

BATTERy MUST BE RECyCLED 

OR DISPOSED OF PROPERLy.

  Do not 

short, incinerate or open battery.

9. 

WARnIng!  If the supply cord of the 

Transformer is damaged, it must be 

replaced only by a qualified service 

technician.

Accessory Storage and handling

Handle accessories carefully to prevent 

1. 

dropping or bumping.  Do not use wheels 

that have been dropped or bumped.
Store accessories in carrying case.  

2. 

Store in a dry area above freezing 

temperatures.  Any grinding or cut-off 

wheels exposed to humidity or freezing 

temperatures must not be used.  Keep 

all accessories out of reach of children.

Summary of Contents for 92880

Page 1: ...2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor FreightTools Diagramswithinthismanualmaynotbedrawnproportionally Duetocontinuingimprovements actual product may differ slightly from the product described herein For technical questions or replacement parts p...

Page 2: ...ress practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordl...

Page 3: ...andards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Power tool use and care 4 Do not force the power tool Use a the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was desig...

Page 4: ...is intended to 1 function as a grinder sander polisher or cut off tool Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury Do not use accessories which 2 are not specifically designed and recommended by the tool manufacturer Just because the acces...

Page 5: ...tool s air 11 vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards Do not operate the power tool near 12 flammable materials Sparks could ignite these materials Do not use accessories that require 13 liquid coolants Using water or other liquid coolants may result in electrocution or shock Maintain labels and nameplate...

Page 6: ... California Health Safety Code 25249 5 et seq The warnings precautions and 23 instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Vibration Safety This tool vibrates during use R...

Page 7: ...ug will not fit the outlet have a proper outlet installed by a qualified electrician Double Insulated Tools Tools with Two Prong Plugs Outlets for 2 Prong Plug Tools marked Double Insulated do not 1 require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Associ...

Page 8: ...2 Piece Diamond Burr Set Flat Wrench Square Stone Dresser Plastic Carrying Case Charging the Battery Pack Battery packs are normally shipped with low or no charge to prevent potential problems during shipment Before use you must charge your new battery pack Figure 2 Note Batteries will not reach full charge the first time they are charged Allow several cycles operation followed by recharging befor...

Page 9: ... in the tool before beginning use Removing the Battery Pack Press the Release Tabs 19 on both 1 sides of the battery pack to release the battery from the tool Remove the battery pack from the tool by 2 pulling straight out Instructions for putting into use Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up...

Page 10: ... hot from use possibly causing injury Allow the bit time to cool before handling it To remove a bit 3 Pull the bit straight out of the Collet once the Collet Nut is loose To insert a bit Insert the shank end if the bit into the Collet once the Collet Nut is loose Collet Nut Collets Figure 10 NOTE Your tool is provided with two collets 1 8 and 3 32 diameter These are precision manufactured to fit c...

Page 11: ...te sized 3 collet Place the collet into the end of the Flexible Shaft Handle Place the Collet Locking Nut over the bit and tighten it by turning clockwise Tighten in place using the Wrench and the Round L Tool as a hold back Installing or Removing Collars The Front Collar 3 is interchangeable with the LED Lighted Attachment 23 Figure 10 1 To install the LED Lighted Attachment remove the standard c...

Page 12: ... NOTE This is a variable speed switch The tool bit speed is dependent on the position of the Switch Use a speed appropriate to the bit and the material being worked on In general harder materials require faster speeds and softer materials require slower speeds Relative speeds are indicated by the numbers on the Switch Apply the tool bit to the work material as 5 needed When the task has been compl...

Page 13: ...n provided 4 for safe storage of your Rotary Tool and its bits parts and accessories Always store your tool and its accessories in the case provided Protect the tool and its parts and 5 accessories from moisture and damp or corrosive atmospheres Protect this tool from damage Do 6 not leave it in a place where it can be banged around such as a truck bed or vehicle trunk Some of the bits provided ar...

Page 14: ...as provided the parts list and assembly diagram in this manualas a reference tool only Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product or that he or she is qualified to replace any parts of the product In fact the manufacturer and or distributor expressly states that all repairs and...

Page 15: ...h 1 9 Spindle Lock Spring 1 10 Spindle Lock 1 11 Left Cover 1 12 Left Cover Label 1 13 Rubber Buffer 1 14 Right Cover 1 15 Screw 4 16 Right Cover Label 1 17 Battery Cover 1 18 Battery 1 19 Release Tab 2 20 Back Moving Spring 2 21 End Cover 1 22 Hanger 1 23 LED Light Attachment 1 24 Transformer 1 25 Charger Base 1 26 Flexible Shaft Attachment 1 Parts List ASSEMBLY DIAGRAM 26 24 18 23 25 REV 10e ...

Page 16: ... consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part mu...

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