Chicago Electric 92456 Operating Instructions Manual Download

Page: 21 / 24

SKU 92456

For technical questions, please call 1-800-444-3353.

Page 21

ASSEMbLy DIAGRAM - CONTINUED

78A 79A 80A

77A 76A

75A

74A

10A

11A

12A 13A

14A

15A 16A 17A

18A

19A

20A

21A

22A

23A 24A

25A

26A

27A

28A

29A

30A

31A

32A

33A

36A

37A

38A

39A

40A 41A

42b

43A

44A

45A

46A

47A

48b

49A

50A

51A

52A

53A

54A

55A

56A

57A

17A

35A

68A

67A

66A

65A

64A

63A

62A

61A

60A

59A

58A

73A

72A 71A

70A 69A

NOTE:

Some parts are listed and shown for illustration purposes only, and are not avail-

able individually as replacement parts.

81A

82A

REV 06/06

Summary of Contents for 92456

Page 1: ...pyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor FreightTools For technical questions and replacement parts please call 1 800 444 3353 To prevent serious injury or death Read and understand all warnings and instructions before use ...

Page 2: ...ne Engine 6 5 HP Unleaded Gasoline Powered Recoil Start 4 Cycle OHV Air Cooled 196 cc Displacement 3600 RPM 0 63 Quart 0 6 Liter Oil Capacity CARB and EPA Certified Fuel Tank Capacity 3 96 Gallons 15 Liters Includes Fuel Gauge Estimated Run Time 7 8 Continuous Running Hours Weight 112 Pounds This product requires oil and fuel to be added before starting Attempting to start the engine without oil w...

Page 3: ...g prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider than the other ...

Page 4: ...tention while operating genera tors may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Make sure the Power Switch is in its OFF posi tion and disconnect the Spark Plug Wire when not in use Remo...

Page 5: ...on If damaged have the generator serviced before using Many accidents are caused by poorly maintained generators Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one generator may become hazard ous when used on another generator SERVICE Maintain labels and nameplates on the Generator and Engine These carry important information If un...

Page 6: ...ak free heat resistant piping Use the Generator only in well ventilated outdoor areas Carbon monoxide fumes are a color less odorless gas that if inhaled can cause serious injury or death Pipes and silencer should not use any flammable materials nor should they be installed near the same Generator exhaust fumes must be within legal limits 5 If the generator is installed outdoors it must be weather...

Page 7: ...away from exposed live elec trical parts and connections to avoid sparking or arcing These events could ignite fumes or vapors 7 Do not refill the Fuel Tank while the Engine is running or while the Engine is still hot Do not operate the Generator with known leaks in the fuel system 8 Excessive buildup of unburned fuel gases in the exhaust system can create a potentially explosive condition This bu...

Page 8: ...not operate the Generator with safety guards removed While the Generator is running do not attempt to reach around the safety guards for maintenance or any other reason 5 Keep hands arms long hair loose clothing and jewelry away from moving parts Be aware that when engine parts are moving fast they cannot be seen clearly 6 Keep access doors on enclosures closed and locked when access is not re qui...

Page 9: ...d is used make sure to use only UL listed cords having the correct gauge and length See Figure A FIGURE A 4 Do not attempt to connect or disconnect load connections while standing in wa ter or on wet or soggy ground 5 Do not touch electrically energized parts of the Generator and interconnecting cables or conductors with any part of the body or with any non insulated conduc tive object 6 Connect t...

Page 10: ...to a separate Generator 2 Electrical and other permits may be required for the installation of emergency power systems Investigate the local building and electrical codes before install ing this unit Installation must be completed by licensed contractors 3 WARNING The Generator is quite heavy Use care and the proper lifting or hoisting equipment when moving it to the installation location Always c...

Page 11: ...ocedure 2 Connect a 6 AWG grounding wire not included from the Ground Connector 8 on the Generator to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be an earth driven copper or brass rod electrode which can adequately ground the Generator See Figure B next page OPERATING INSTRUCTIONS NOTE For additional references to the parts liste...

Page 12: ...questions please call 1 800 444 3353 Page 12 GROUND CONNECTOR 8 6 AWG GROUNDING WIRE NOT INCLUDED GROUNDING ROD NOT INCLUDED FIGURE B OIL DIPSTICK 65A FIGURE C FUEL TANK 30B FUEL TANK CAP 33 FUEL GAUGE 34 ENGINE POWER SWITCH 2 ...

Page 13: ...e Fuel Tank If necessary refill the Fuel Tank with unleaded gasoline See Figure C To Start The Engine 1 Make sure the electrical powered tools equipment that will be used is not plugged in to the Generator 2 Turn the 115 volt AC Circuit Breaker 5 to its ON position See Figure D 3 OFF ON CIRCUIT BREAKER 5 FIGURE D OFF ON CLOSED OPEN FUEL VALVE 40B CHOKE LEVER 21A FIGURE E Turn on the Fuel Valve 40B...

Page 14: ...ld the Start Handle 41A loosely and pull it slowly several times to allow the gasoline to flow into the Engine s carburetor Then hold the Start Handle firmly and pull the rope hard and fast Pull the rope all the way out using two hands if necessary If necessary pull the rope several times until the Engine starts See Figure G 7 Allow the Engine to run for several seconds Then open the Choke Lever 2...

Page 15: ... When finished using the Generator turn the Engine Power Switch 2 to its OFF position Turn the Fuel Valve 40B to its OFF position Then disconnect all electrical powered tools and equipment from the Generator s 115 volt AC Duel Outlets 6 See Figures E F and G 5 After the Engine and Generator have completely cooled store the Generator in a safe clean dry location if not already installed in one Powe...

Page 16: ... automatically shut down In this case refer to Step 1 in this section Then reset the circuitry system by replacing the burnt Fuse with a new 10 AMP DC Fuse Restart the Generator and continue powering the remaining tool or equipment See Figure H INSPECTION CLEANING AND MAINTENANCE CAUTION Always make sure the Engine Power Switch 2 is in its OFF po sition Disconnect the spark plug wire from the engi...

Page 17: ...daily before use 50 hours or weekly 100 hours or biweekly 200 hours or monthly 500 hours or every 6 months 1000 hours or yearly Details Clean engine and check bolts nuts Check and refill engine oil Change engine oil Initial change immediately after 20 hour break in period Clean spark plug 28A Clean and adjust spark plug 28A electrodes Replace spark plug 28A Clean air cleaner element 19A Wear dust ...

Page 18: ... RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Part Description Qty 1 Bolt M6 x 12 w Lock Washer 9 2 Engine Power Switch 1 3B Control Panel 1 4 Voltmeter 1 5 Circuit Breaker 1 6 Outlet 2 7 DC Terminal 2 8 Ground Connector 1 9 DC Fuse 1 10 Pilot Light 1 11 Shock Absorbe...

Page 19: ...SKU 92456 For technical questions please call 1 800 444 3353 Page 19 ASSEMBLY DIAGRAM REV 06 06 ...

Page 20: ...Shaft C clip 2 32A Anti Wear Valve Stem Protector 2 33A Cylinder Head Cover Packing 1 34A Governor Spring 1 35A Bolt 1 36A High Tension Line 1 37A Ignition Coil 1 38A Nut Special 14mm 1 39A Starter Ratchet Spring 2 40A Start Rope 1 41A Start Handle 1 Part Description Qty 42B Starting Case Assy 1 43A Spiral Spring 1 44A Starting Wheel 1 45A C clip 1 46A Starting Ratchet 2 47A Friction Plate Screw 1...

Page 21: ... 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A 33A 36A 37A 38A 39A 40A 41A 42B 43A 44A 45A 46A 47A 48B 49A 50A 51A 52A 53A 54A 55A 56A 57A 17A 35A 68A 67A 66A 65A 64A 63A 62A 61A 60A 59A 58A 73A 72A 71A 70A 69A NOTE Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts 81A 82A REV 06 06 ...

Page 22: ...SKU 92456 For technical questions please call 1 800 444 3353 Page 22 Wiring Diagram ...

Page 23: ...om the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection ve...

Page 24: ... repair of the engine or of any warranted part unless performed by an authorized warranty center c failure to follow recommendations on fuel use contained in the Owner s Manual d improper or inadequate maintenance of any war ranted parts e repairs performed outside of the authorized war ranty service dealers f alterations by changing adding to or removing parts from the engine 5 Service and Mainte...

Search results

Summary of Contents for 92456

Reviews:

Related manuals for 92456

Brands by name

Popular brands

Chicago Electric 92456, Operating Instructions Manual

Search results

Summary of Contents for 92456

Reviews:

Related manuals for 92456

Brands by name

Popular brands