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Chicago Electric 69696, Owner'S Manual & Safety Instructions

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Chicago Electric 69696 Owner'S Manual & Safety Instructions Download Page 14

Page 14

For technical questions, please call 1-800-444-3353.

Item 69696 

        

SAFETY

O

PERA

TION

M

AINTENANCE

SETUP

Record Product’s Serial Number Here: 
Note:

 If product has no serial number, record month and year of purchase instead.

Note:

 Some parts are listed and shown for illustration purposes only, 

and are not available individually as replacement parts.

Part

Description

1

Bonnet

2

Backing Pad

3

Spindle

4

Key 3X10

5

Bolt M4x14

6

Washer 4

7

Washer 4

8

Head Cover

9

Bearing 6201

10

Bearing Cover

11

Screw M4x12

12

Output Gear

13

Spring Baffle 11

14

Washer 11

15

Needle Bearing hk0810

16

Retaining Ring 5

17

Screw ST3.9x22

18

D-Handle

19

Bolt M8x20

Part

Description

20

Washer

21

Screw ST3.9x16

22

Spindle Lock

23

Spindle Lock Spring

24

Gearbox

25

Retaining Ring 10

26

Bearing 6010

27

Bearing Cover

28

Washer 5

29

Bolt M5x12

30

Rotor

31

Bearing 602

32

Bearing Sleeve

33

Cover

34

Wind Shield Ring

35

Screw ST3.9x70

36

Stator

37

Housing

38

Hex Key (not shown)

Part

Description

39

Carbon Brush Holder

40

Carbon Brush

41

Screw ST2.9x10

42

Power Switch

43

Control Panel

44

Screen

45

Deceleration Button

46

Acceleration Button

47

Right Handle

48

Screw ST2.9x16

49

Sensor Holder

50

Cord Clamp

51

Power Cord

52

Cord Sleeve

53

Left Handle

54

Speed Control

55

Circuit Board

Parts List and Diagram

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM 

IN THIS MANUAL AS A REFERENCE TOOL ONLY.  NEITHER THE MANUFACTURER OR DISTRIBUTOR 

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS 

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE 

ANY PARTS OF THE PRODUCT.  IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY 

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND 

LICENSED TECHNICIANS, AND NOT BY THE BUYER.  THE BUYER ASSUMES ALL RISK AND LIABILITY 

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS 

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Parts List

Summary of Contents for 69696

Page 1: ......

Page 2: ...uation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power...

Page 3: ...of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position befor...

Page 4: ...ed Safety Warnings Common for Sanding and Polishing Operations 1 This power tool is intended to function as a sander or polisher Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury 2 Operations such as grinding wire brushing or cutting off are not...

Page 5: ...unintentional starting Prepare to begin work before turning on the tool 18 Do not depress the spindle lock when starting or during operation 19 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 20 Use clamps not included or other practical ways to secure and support the workpiece to a stable platf...

Page 6: ...hain woodcarving blade or toothed saw blade Such blades create frequent kickback and loss of control Safety Warnings Specific for Sanding Operations Do not use excessively oversized sanding disc paper Follow manufacturer s recommendations when selecting sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kic...

Page 7: ... to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Ou...

Page 8: ... outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION COR...

Page 9: ...the end of this manual Assembly Installing the Backing Pad 1 Press the Spindle Lock 22 in and hold it down 2 Thread the Backing Pad 2 firmly onto the Spindle 3 3 Release the Spindle Lock Installing the D Handle TO PREVENT SERIOUS INJURY Do not operate this tool with one hand only or without the Auxiliary Handle properly installed 1 Attach the D Handle 18 to the sides of the Gearbox 24 using the He...

Page 10: ...jects such as utility lines or foreign objects nearby that will present a hazard while working 5 You must use personal safety equipment including but not limited to ANSI approved eye and hearing protection Polishing Instructions TO PREVENT SERIOUS INJURY Grip the tool firmly in both hands 1 Wash the work surface thoroughly and make sure it is free of dust dirt oil grease etc 2 Place a clean Foam P...

Page 11: ...the string to secure the Polishing Bonnet Secure the string and keep it out of the way by tying several knots CAUTION Start and stop the tool only while it is held firmly against the surface of the vehicle Failure to do so may result in the Bonnet being thrown from the Backing Pad 13 Start the tool and begin buffing off the dried wax 14 When as much wax as possible has been removed with the tool t...

Page 12: ...amaged cord electrical wiring cracked or broken parts and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 Periodically blow dust and grit out of the motor vents using dry compressed air Wear ANSI approved safety goggles and NIOSH approved breathing protection while doing this 4 Periodically recheck all nuts bolts and screws f...

Page 13: ... See Extension Cords in GROUNDING section Performance decreases over time Carbon brushes worn or damaged Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension ...

Page 14: ...x Key not shown Part Description 39 Carbon Brush Holder 40 Carbon Brush 41 Screw ST2 9x10 42 Power Switch 43 Control Panel 44 Screen 45 Deceleration Button 46 Acceleration Button 47 Right Handle 48 Screw ST2 9x16 49 Sensor Holder 50 Cord Clamp 51 Power Cord 52 Cord Sleeve 53 Left Handle 54 Speed Control 55 Circuit Board Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AN...

Page 15: ...Page 15 For technical questions please call 1 800 444 3353 Item 69696 Safety Operation Maintenance Setup Assembly Diagram ...

Page 16: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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