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For technical questions, please call 1-888-866-5797.

Item 68861 

        

SAFET

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AINTENANCE

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3.  Avoid unintentional starting.  Prepare to begin 

work before turning on the power tool.

4.  Do not lay the power tool down until it has come 

to a complete stop.  Moving parts can grab the 

surface and pull the tool out of your control.

5.  When using a handheld power tool, 

maintain a firm grip on the tool with both 

hands to resist starting torque.

6.  Do not leave the tool unattended when it is plugged 

into an electrical outlet.  Turn off the tool, and 

unplug it from its electrical outlet before leaving.

7.  This product is not a toy.  Keep it 

out of reach of children.

8.  People with pacemakers should consult their 

physician(s) before use.  Electromagnetic fields in 

close proximity to heart pacemaker could cause 

pacemaker interference or pacemaker failure.  In 

addition, people with pacemakers should: 

• Avoid operating alone. 

• Do not use with power switch locked on. 

• Properly maintain and inspect to avoid 

electrical shock. 

• Any power cord must be properly 

grounded.  Ground Fault Circuit Interrupter 

(GFCI) should also be implemented – it 

prevents sustained electrical shock.

9.  WARNING: Some dust created by power sanding, 

sawing, grinding, drilling, and other construction 

activities, contains chemicals known [to the State 

of California] to cause cancer, birth defects or 

other reproductive harm.  Some examples of these 

chemicals are: 

• Lead from lead-based paints 

• Crystalline silica from bricks and cement or other 

masonry products 

• Arsenic and chromium from chemically treated 

lumber 

Your risk from these exposures varies, depending 

on how often you do this type of work.  To reduce 

your exposure to these chemicals: work in a well 

ventilated area, and work with approved safety 

equipment, such as those dust masks that are 

specially designed to filter out microscopic particles.   

(California Health & Safety Code § 25249.5, 

et seq.

)

10. WARNING: Handling the cord on this product will 

expose you to lead, a chemical known to the State 

of California to cause cancer, and birth defects or 

other reproductive harm. Wash hands after handling.   

(California Health & Safety Code § 25249.5, 

et seq.

)

11.  The warnings, precautions, and instructions 

discussed in this instruction manual cannot 

cover all possible conditions and situations 

that may occur.  It must be understood by the 

operator that common sense and caution are 

factors which cannot be built into this product, 

but must be supplied by the operator.

Vibration Safety

This tool vibrates during use.  Repeated or 

long-term exposure to vibration may cause 

temporary or permanent physical injury, 

particularly to the hands, arms and shoulders.  

To reduce the risk of vibration-related injury:

1.  Anyone using vibrating tools regularly or for an 

extended period should first be examined by a 

doctor and then have regular medical check-ups to 

ensure medical problems are not being caused or 

worsened from use.  Pregnant women or people 

who have impaired blood circulation to the hand, 

past hand injuries, nervous system disorders, 

diabetes, or Raynaud’s Disease should not use this 

tool.  If you feel any symptoms related to vibration 

(such as tingling, numbness, and white or blue 

fingers), seek medical advice as soon as possible.

2.  Do not smoke during use.  Nicotine reduces 

the blood supply to the hands and fingers, 

increasing the risk of vibration-related injury.

3.  Wear suitable gloves to reduce the 

vibration effects on the user.

4.  Use tools with the lowest vibration 

when there is a choice.

5.  Include vibration-free periods each day of work.

6.  Grip tool as lightly as possible (while still keeping 

safe control of it).  Let the tool do the work.

7.  To reduce vibration, maintain the tool as 

explained in this manual.  If any abnormal 

vibration occurs, stop use immediately.

  SAVE THESE 

INSTRUCTIONS.

Summary of Contents for 68861

Page 1: ...he receipt in a safe and dry place for future reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2010 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of H...

Page 2: ...RNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injur...

Page 3: ... overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 4 Power tool use and care a Do not force the power tool Use the correct power tool for your app...

Page 4: ... that are specially designed to filter out microscopic particles California Health Safety Code 25249 5 et seq 10 WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 11 The warnings precautions and instructions ...

Page 5: ... power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are using one extension cord...

Page 6: ... Cutter sold separately Power Switch Spindle Hex Wrench Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet befor...

Page 7: ...cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 3 Secure loose work pieces using a vise or clamps not included to prevent movement while working 4 There must not be objects such as utility lines nearby that will presen...

Page 8: ...e problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the Tool Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 INSPECT ACCESSORIES The Sanding Sheets should not be dull or contain excessive debris buil...

Page 9: ...es slowly Extension cord too long or wire size too small Eliminate use of extension cord If an extension cord is needed use shorter heavier gauge cord See Extension Cords in GROUNDING section Performance decreases over time 1 Attachment dull or damaged 2 Carbon brushes worn or damaged 1 Keep cutting accessories sharp Replace as needed 2 Have qualified technician replace brushes Excessive noise or ...

Page 10: ...atch 4 8 2 43 Brass Buckle 2 Parts List and Assembly Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR...

Page 11: ...questions please call 1 888 866 5797 Item 68861 Safety Operation Maintenance Setup Assembly Diagram 1 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 30 32 33 19 34 E F 36 31 40 39 29 41 42 43 37 38 35 4 2 ...

Page 12: ...w the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date an...

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